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2002 Ford Crown Victoria CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
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- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Crown Victoria car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Crown Victoria automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> Technical Service Bulletins -> 1998-2000 Town Car -> 1998-99 Escort -> 1999-2000 Continental, LS & Town Car -> 2000 Crown Victoria, Grand Marquis, LS, Town Car, Sable & Taurus -> 2000 Focus -> 2000 LS -> 2000 Sable & Taurus -> 2001 Crown Victoria & Grand Marquis -> 2001-02 LS & 2002 Thunderbird -> All Vehicles -> Blow Motor Stays On High -> Compressor Cycling Hesitation Or Surge -> Defrost Door Fluttering -> Engine Overheating -> Focus -> Front Cowl Evaporator Case Water Leak -> High Pitched Whistle From Plenum -> Inaccurate Ambient Temperature Display -> Incorrect R-134a Charge Level Label -> Inoperative Blower Motor -> Lack Of Cooling -> Repeat Heater Core Failure
Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS
High Pitched Whistle From Plenum
2001 Crown Victoria & Grand Marquis
On some of these models there may be a high pitched whistler noise from the air conditioning plenum while driven at more than 55 mph with air conditioning in Off or Max A/C settings.
This condition may be caused by air flow over the air inlet duct drain flap door.
To correct this condition, proceed as follows:
- Raise and support vehicle, then remove righthand front tire and wheel assembly.
- Remove rear mounting screw and peel fender apron back a...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Anti-lock Brakes -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Troubleshooting -> Pre-Test Checks
Vehicle: 2002 Ford Crown Victoria 4.6 V8 CNG
Pre-Test Checks
- Verify parking brake is completely released. If parking brake is applied, "Brake" lamp will be illuminated.
- Check brake fluid. As fluid level drops, red "Brake" lamp will illuminate. If fluid level continues to fall, amber "Check Anti-Lock Brake" lamp will illuminate and anti-lock function will be inhibited.
- Verify all of the following connectors are properly connected and in good operating condition:
- Connector of...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2002 Ford Crown Victoria 4.6 V8 CNG
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS
- Disconnect battery.
- Remove engine cover screws and engine cover.
- Loosen clamp and remove intake induction resonator.
- Release tension and remove accessory drive belt.
- Remove B+ terminal nut and disconnect electrical connectors.
- Remove alternator bracket bolt and bra...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford Crown Victoria 4.6 V8 CNG
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Crown Victoria AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Crown Victoria 4.6 V8 CNG
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Crown Victoria AUTOMOBILES
Component location diagrams for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. from 1990+.
 Electronic Compass Display Diagram for 2002 Ford Crown Victoria 4.6 V8 GASComponents on diagram: |
 Right Front Door Diagram for 2002 Ford Crown Victoria 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford Crown Victoria AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S.
 2002 Ford Crown Victoria 4.6 V8 CNG Wiring DiagramComponents on diagram: |
 2002 Ford Crown Victoria 4.6 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford Crown Victoria AUTOMOBILES
OEM TSB listings for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. from 1985+.
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Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS Auto Systems: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford Crown Victoria 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Crown Victoria AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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