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2002 GMC Envoy CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 GMC Envoy car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Envoy automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 GMC Envoy XL 4.2 L6 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek, Rendezvous & Vue -> C & K Series -> Duo-Servo -> Express & Savana -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 2002 GMC Envoy 4.2 L6 GAS
C & K Series
Duo-Servo
Removal
- Raise and support vehicle.
- Mark relationship of wheel to hub, then remove tire and wheel assembly.
- On models equipped with full-floating axles, remove hub and drum assembly as outlined in. "Drive Axles."
- On models equipped with semi-floating axles, proceed as follows:
- Install pin into park brake lever.
- Mark relationship of drum to axle.
- Remove rear brake drum retainers, as required.
- Remove rear brake drum.
- On all models, remove return springs and shoe guide,. Fig. .
- Remove brake hold down springs and pins.
- Disconnect actuator lever and pivot.
- Remove lever return sp...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2002-03 Envoy, Rainier & TrailBlazer -> Normal Service -> Severe Service
Vehicle: 2002 GMC Envoy 4.2 L6 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 GMC Envoy XL 4.2 L6 GAS
- Unlock steering column so that steering linkage is free to move.
- Raise the vehicle. Support vehicle with suitable safety stands.
- Remove front tire and wheel assemblies.
- In order to prevent drive axle from turning, insert a drift through brake caliper and into one of the rotor vanes.
- Remove axle nut and washer.
- Remove drift from brake rotor.
- Remove front brake rotors and support caliper with piece of wire in order to prevent damage to brake hose.
- Remove brackets from upper control arm holding both ABS wire and brake hose.
- Remove ABS bracket located on top of upper control arm ball...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
Alternator, Replace
Vehicle: 2002 GMC Envoy XL 4.2 L6 GAS
- Disconnect battery ground cable.
- Remove air inlet duct.
- Remove heater hose brace bolt from rear of alternator.
- Disconnect alternator electrical connectors.
- Remove accessory drive belt.
- Remove alternator mounti...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
Vehicle: 2002 GMC Envoy XL 4.2 L6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
Radiator, Replace
Vehicle: 2002 GMC Envoy 4.2 L6 GAS
- Drain coolant from radiator into a suitable container, then disconnect upper coolant reservoir hose.
- Remove upper fan shroud bolts, then shroud.
- Disconnect and plug transmission fluid cooler lines.
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 GMC Envoy AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 GMC Envoy XL 4.2 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove t...
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COMPONENT LOCATION DIAGRAMS FOR 2002 GMC Envoy AUTOMOBILES
Component location diagrams for most 2002 GMC Envoy cars and light trucks sold in the U.S. from 1990+.
 Exhaust Pipe Diagram for 2002 GMC Envoy 4.2 L6 GASComponents on diagram: |
 Speaker-LF Door Diagram for 2002 GMC Envoy XL 4.2 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 GMC Envoy AUTOMOBILES
OEM drawn wiring diagrams for most 2002 GMC Envoy cars and light trucks sold in the U.S.
 2002 GMC Envoy 4.2 L6 GAS Wiring DiagramComponents on diagram: |
 2002 GMC Envoy 4.2 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 GMC Envoy AUTOMOBILES
OEM TSB listings for most 2002 GMC Envoy cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 GMC Envoy 4.2 L6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 GMC Envoy 4.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 GMC Envoy AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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