2002 GMC Sierra 2500 HD A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 GMC Sierra 2500 HD

  • 2002 GMC Sierra 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 GMC Sierra 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
  • 2002 GMC Sierra 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
  • 2002 GMC Sierra 2500 HD 6.0 V8 BI-FUEL, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 GMC Sierra 2500 HD 6.0 V8 CNG, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2002 GMC Sierra 2500 HD 6.0 V8 BI-FUEL

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2002 GMC Sierra 2500 HD 6.0 V8 CNG

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sierra 2500 HD A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 GMC Sierra 2500 HD 6.6 V8 DIESEL

Astro & Safari
Front
  • Remove air cleaner assembly.
  • Disconnect electrical connector, then remove recovery and windshield washer fluid reservoir assembly.
  • Remove two acoustic cover retaining screws in blower motor area.
  • Cut acoustic cover between five clip lands, Fig. . Retain piece of acoustic cover for reassembly.
  • Remove cooling tube from motor.
  • Remove blower motor to case attaching screws.
  • Remove blower motor from case.
  • Reverse procedure install.
Rear
  • Remove left quarter panel swing-out wind...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sierra 2500 HD A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 GMC Sierra 2500 HD 8.1 V8 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Product Compatibility

A/C Refrigerant Oil

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Engine Coolant

Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sierra 2500 HD A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Control Assembly, Replace -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette & Venture -> Rendezvous -> Tracker -> Vue
Vehicle: 2002 GMC Sierra 2500 HD 6.0 V8 GAS

Astro & Safari
  • Set parking brake and move gear selector to 1st gear position.
  • Lower tilt steering column to its lowest position.
  • Grasp edges of instrument cluster trim plate and pull away from instrument panel.
  • Remove accessory switches from cluster trim plate by releasing tabs located on sides of switches.
  • Disconnect headlamp and accessories electrical connectors, then remove cluster trim plate.
  • Remove control assembly retaining screw from lefthand side of control assembly.
  • Disconnect electrical and vacuum connectors from co...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sierra 2500 HD A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sierra 2500 HD cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 GMC Sierra 2500 HD 6.0 V8 CNG

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