2002 GMC Sonoma A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 GMC Sonoma

  • 2002 GMC Sonoma 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 2002 GMC Sonoma 2.2 L4 FLEX, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:5

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2002 GMC Sonoma 2.2 L4 FLEX

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Compressor Service -> HD6/HT6/HU6 Compressor -> Shaft Seal, Replace -> Installation -> Removal
Vehicle: 2002 GMC Sonoma 4.3 V6 GAS

Removal

  • Recover refrigerant as outlined under , then loosen and reposition compressor in brackets.
  • Remove clutch plate and hub as outlined under "Compressor Clutch Service."
  • Remove shaft seal retaining ring.
  • Clean inside of compressor neck area around shaft and seal seat to prevent damage to compressor from entry of dirt.
  • Place seal protector tool No. J-33021, or equivalent, over end of shaft to avoid chipping ceramic seat.
  • Engage knurled tangs of seal seat replacement tool No. J-23128-A, or equivalent, into recessed portion of seal seat by turning handle clockwise.
  • Remove seal seat ...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sonoma A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Compressor Service -> HD6/HT6/HU6 Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub, Replace -> Clutch Pulley & Bearing, Replace -> Installation -> Removal
Vehicle: 2002 GMC Sonoma 2.2 L4 FLEX

Clutch Plate & Hub, Replace

Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to for procedure.

To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.

Removal

Refer to Fig. when performing compressor and clutc...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Charging Valve Locations -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2002 GMC Sonoma 2.2 L4 FLEX

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CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sonoma A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Expansion Tube (Orifice), Replace -> Astro & Safari -> Bravada, C, K, S & T Series -> G Series
Vehicle: 2002 GMC Sonoma 2.2 L4 FLEX

Astro & Safari
  • Remove air cleaner.
  • Recover refrigerant as outlined under .
  • Remove evaporator tube from evaporator.
  • Remove O-ring seal.
  • Use orifice tube removal tool No. J 26549-E, or equivalent, to remove orifice tube.
  • If you have difficulty removing a restricted or plugged expansion (orifice) tube, use following procedure:
    • Remove as much of any impacted residue as possible.
    • If system has a pressure switch near expansion (orifice) tube location, it should be removed prior to heating pipe to avoid damage t...

CLICK HERE TO GET FULL ACCESS TO 2002 GMC Sonoma A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 GMC Sonoma AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 GMC Sonoma cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> A/C System Troubleshooting
Vehicle: 2002 GMC Sonoma 2.2 L4 FLEX

Refe...

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