2002 KIA Sportage REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 KIA Sportage CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 KIA Sportage car and truck repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your KIA Sportage automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for KIA mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 KIA Sportage vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 2001-02 -> Oil Charge -> 3.5 RL -> 4Runner -> 626 -> Accent -> Accord -> Acura -> Amigo, Rodeo & Trooper -> Audi -> Avalon -> B-Series Pickup & Tribute -> BMW -> Cabrio, Golf, GTI & Jetta -> Camry & Camry Solara -> Celica & Echo -> Civic & CR-V -> CL -> Corolla -> Daewoo -> Diamante -> Eclipse -> Elantra & Tiburon -> ES300 -> Eurovan -> Forester & Legacy -> Galant -> GS300 & GS430 -> Hombre -> Honda -> Hyundai -> Impreza -> Infiniti -> Integra -> IS300, LS430, RX300 & SC430 -> Isuzu -> Jaguar -> Kia -> Land Cruiser -> Land Rover -> Lexus -> LX470 -> Mazda -> MDX -> Mercedes Benz -> Miata -> Millenia -> Mirage & Lancer -> Mitsubishi -> Montero -> Montero Sport -> MPV -> MR2, Highlander & Sequoia -> New Beetle -> Nippondenso Compressor -> Nissan -> Odyssey -> Outback -> Passat -> Passport -> Porsche -> Prelude & S2000 -> Protege -> RAV4 -> RSX -> Saab -> Sanden Compressor -> Santa Fe & Sonata -> Sienna & Tacoma -> Subaru -> Suzuki -> TL -> Toyota -> Tundra -> VehiCROSS -> Volkswagen -> Volvo -> XG300 & XG350
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

Acura

Integra

When replacing compressor drain old and new units. Add oil to new compressor equal to 5.0 oz. minus amount drained from old unit, but do not add more than 1.7 oz. of oil.

When replacing other system components add the following amount of new oil...

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BRAKE SERVICE PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Anti-lock Brakes -> Sportage -> System Service -> 1997 -> 1998-2001 -> 2002 -> Brake System Bleed -> Component Replacement -> Electronic Control Unit -> Front Wheel Speed Sensor -> Rear Wheel Speed Sensor
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for brake bleeding procedure.

Component Replacement

Electronic Control Unit
1997
  • Disconnect ABS Electronic Control Unit (ECU) harness electrical connector.
  • Remove lower instrument panel trim panel below steering column. Trim panel screws are accessed by removing two square screw covers.
  • Remove ABS ECU mounting screws, Fig. , then the ECU.
  • Reverse procedure to install.
1998-2001
  • Disconnect ECU electrical connectors.
  • Remove ECU bracket to fender mounting nuts.
  • Remove ECU to HCU mounting bolts.
  • Lift ECU straight up, then disconnect motor electri...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Kia -> Component Locations -> Optima w/2.4L Engine & Sportage
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Refe...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Front

  • Place transmission in neutral.
  • Raise and support vehicle and support it with safety stands in proper locations.
  • Mark relationship of components before removal.
  • Reference mark relationship of driveline to axle pinion yoke.
  • Remove yoke retainer bolts and yoke retainers from front axle pinion yoke.
  • Disconnect driveline from front axle pinion yoke.
  • Wrap bearing caps wit tape in order to prevent loss of bearing rollers. When removing driveline do not attempt to remove shaft by pounding on yoke ears our using a tool between yoke and universal joint or damage to injection joints may...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Starter, Replace
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Remove two upper bolts from intake manifold bracket.
  • Raise and support vehicle.
  • Remove bolts from clutch release cylinder, then position cylinder aside.
  • Remove two lower intake manifold bracket bolts and bracket.
  • Remove two upper, then lower starter bolts.
  • Disconnect starter from flywheel housing, then support starter in place.
  • Lower vehicle.
  • From above, disconnect S-terminal connector, Fig. .
  • Remove ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Kia -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

The MIL will be illuminated when the ignition switch is in the On position and the engine is not running. When the engine is started, the lamp should go off. If it remains lit, a diagnostic trouble code has been stored.On models less OBD II, after diagnosis and repair are complete, place ignition switch in off position, then clear stored diagnostic trouble codes by disconnecting the battery ground cable for at least 20 seconds. On models equipped with OBD II, following diagnosis and repair of the system, the lamp may be turned off using a suita...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at thermostat housing.
  • Remove hose from thermostat housing.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 KIA Sportage AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2002 KIA Sportage 2.0 L4 GAS

Alternator

  • Disconnect battery ground cable from battery.
  • Loosen alternator upper locknut.
  • Loosen lower mounting nut.
  • Push alternator inward toward engine.
  • Remove alternator drive belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Torque alternator mounting nut and bolt to 18 ft. lbs.
    • Torque alternator adjustment lockbolt to 11 ft. lbs.
    • Torque alternator brace mounting bolt to 17 ft. lbs.

Air Conditi...

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COMPONENT LOCATION DIAGRAMS FOR 2002 KIA Sportage AUTOMOBILES

Component location diagrams for most 2002 KIA Sportage cars and light trucks sold in the U.S. from 1990+.

Fuel Tank Diagram for 2002 KIA Sportage  2.0 L4 GASFuel Tank Diagram for 2002 KIA Sportage 2.0 L4 GAS

Components on diagram:
  • Fuel Pump
  • Fuel Tank
  • Fuel Injector
  • Check Valve
  • Fuel Pump Assembly
  • Steering Column Diagram for 2002 KIA Sportage  2.0 L4 GASSteering Column Diagram for 2002 KIA Sportage 2.0 L4 GAS

    Components on diagram:
  • Combination Switch
  • Steering Wheel
  • Clockspring Assembly
  • Housing
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    WIRING DIAGRAMS FOR 2002 KIA Sportage AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 KIA Sportage cars and light trucks sold in the U.S.

    2002 KIA Sportage  2.0 L4 GAS Wiring Diagram2002 KIA Sportage 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Front Washer Motor
  • Front Wiper Motor
  • Rear Washer Motor
  • 2002 KIA Sportage  2.0 L4 GAS Wiring Diagram2002 KIA Sportage 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Back Door Actuator
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    TECHNICAL SERVICE BULLETINS FOR 2002 KIA Sportage AUTOMOBILES

    OEM TSB listings for most 2002 KIA Sportage cars and light trucks sold in the U.S. from 1985+.

    Document: Torque Specifications on "Torque to Yield" Engine Component Bolts
    Vehicle: 2002 KIA Sportage 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives
    Vehicle: 2002 KIA Sportage 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 KIA Sportage TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 KIA Sportage AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 KIA Sportage SPECIFICATIONS DATA!

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    $17.26

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    $28.57

    Click here to view more details2013 Kia Sportage 16" x 6.5" Alloy Wheel, Alloy Wheel; 16 X 6.5; 5 Double Spokes; 5 Lug; 115MM BP; All Painted Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details2002 KIA Sportage L4, 2 L, 1998 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2005 Kia Sportage Used Parking Lamp, Passenger Side, R, Fog/Driving; R., from 12/2/04, Good.

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    Click here to view more details2000 Kia Sportage Used Flywheel, (Flywheel), Very Good.

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    $77.00
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