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KIA CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Amanti | Borrego | Forte | Magentis |
| Optima | RIO | RIO5 | Rondo |
| Sedona | Sephia | Sorento | Soul |
| Spectra | SPECTRA5 | Sportage |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about KIA car and truck
repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your KIA
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR KIA AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported KIA cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1996-97 -> Charging System
Vehicle: 1997 KIA Sephia LS 1.8 L4 GAS
Use instructions provided with charging station. Follow these procedures to prevent charging station from being accidentally exposed to high-side vehicle system pressure:
- Do no...
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BRAKE SERVICE PROCEDURES FOR KIA AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported KIA cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Replace rotor as...
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FUEL FILTER REPLACEMENT PROCEDURES FOR KIA AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported KIA cars and light trucks sold in the U.S. for 1980+.
Kia -> Fuel Filter Replacement -> 2001-04 Optima Except 2.7L Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2001 KIA Optima 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Pressure Relief
- Start the engine and allow to idle.
- Disconnect the fuel pump assembly e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR KIA AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported KIA cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2009 KIA Spectra SX 2.0 L4 GAS
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid in suitable container.
- Remove driveshaft cotter pin, castle nut and washer from front hub.
- Disconnect tie rod end ball joint from steering knuckle using suitable tool.
- Remove bolts securing wheel speed sensor from steering knuckle.
- Disconnect strut upper mounting bolts.
- Tap on driveshaft front hub assembly using plastic hammer.
- Push front hub assembly outward and separate driveshaft from hub assembly.
- Insert suitable tool ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR KIA AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported KIA cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2009 KIA RIO5 LX 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR KIA AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported KIA cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 KIA Sportage 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove front bolts from air cleaner inlet pipe.
- Loosen end clamp on inlet.
- Remove top hose from resonance chamber, then air cleaner inlet pipe.
- Open B+ terminal cover cap, terminal nut and lead.
- Disconnect alternator L and S-terminal connectors.
- Loosen pivot bolt and tensioner mounting bolt. Do not remove tensioner.
- Relieve tension on dri...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR KIA AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported KIA cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Kia -> 2005-09 Sportage
Vehicle: 2007 KIA Sportage LX 2.7 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 9320 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Lower the glove compartment completely by removing the tension cord and stopper...
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MAINTENANCE LAMP RESET PROCEDURES FOR KIA AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported KIA cars and light trucks sold in the U.S. from 1990+.
Kia -> Anti-Lock Brake System Warning Lamp -> 2009 Borrego
Vehicle: 2009 KIA Borrego EX 4.6 V8 GAS
The Anti-Lock Brake (ABS) System warning lamp, will illuminate for 3 seconds when the ignition switch is placed in the on position to indicate the warning lamp is operational. The lamp should go off after the 2-4 seconds has elapsed. If the warning lamp remains on or comes on w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR KIA AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported KIA cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 KIA Spectra SX 2.0 L4 GAS
- Drain engine coolant into a suitable container.
- Remove battery terminals and heat shield.
- Remove battery and battery tray.
- Remove upper radiator hose and lower radiator hose.
- On models with automatic transaxles, remove ATF (Automatic Transaxle Fluid) cooler hose.
- On all models, disconnect fan motor con...
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SERPENTINE BELT SERVICE PROCEDURES FOR KIA AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported KIA cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditi...
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COMPONENT LOCATION DIAGRAMS FOR KIA AUTOMOBILES
Component location diagrams for most KIA cars and light trucks sold in the U.S. from 1990+.
 Fuel Components Diagram for 2006 KIA Optima LX 2.4 L4 GASComponents on diagram: |
 Body Components Diagram for 2008 KIA RIO5 LX 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR KIA AUTOMOBILES
OEM drawn wiring diagrams for most KIA cars and light trucks sold in the U.S.
 2008 KIA Rondo LX 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2006 KIA Sedona EX 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR KIA AUTOMOBILES
OEM TSB listings for most KIA cars and light trucks sold in the U.S. from 1985+.
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Document: Service Action: Audio Software Update for 2010 Soul Vehicle: 2010 KIA Soul 1.6 L4 GAS Auto Systems: |
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Document: KIA MOTORS "TECH TIMES" PRINT EDITION MOVES EXCLUSIVELY TO "ON LINE" Vehicle: 2008 KIA Magentis Luxury 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR KIA AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most KIA cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most KIA cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most KIA cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most KIA cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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