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KIA RIO5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about KIA RIO5 car and truck
repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your KIA RIO5 automobile. Try the Automotix DIY solution today!
FUEL FILTER REPLACEMENT PROCEDURES FOR KIA RIO5 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported KIA RIO5 cars and light trucks sold in the U.S. for 1980+.
Kia -> Fuel Filter Scheduled Maintenance -> Optima, Rio, Sephia & Spectra -> Normal Service -> Severe Service
Vehicle: 2006 KIA RIO5 SX 1.6 L4 GAS
Normal Service
Replace every 60 months ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR KIA RIO5 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported KIA RIO5 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 KIA RIO5 SX 1.6 L4 GAS
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid in suitable container.
- Remove driveshaft cotter pin, castle nut and washer from front hub.
- Disconnect tie rod end ball joint from steering knuckle using suitable tool.
- Remove bolts securing wheel speed sensor from steering knuckle.
- Remove ball joint assembly mounting bolt from knuckle.
- Tap on driveshaft front hub assembly using plastic hammer.
- Push front hub assembly outward and separate driveshaft from hub assembly.
- Inser...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR KIA RIO5 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported KIA RIO5 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Receiver
Vehicle: 2009 KIA RIO5 LX 1.6 L4 GAS
Tire Pressure Sensor
Removal
- Loosen the wheel lug nuts.
- Raise and support the vehicle with jack stands.
- Remove tire and wheel assembly from vehicle.
- Deflate air from tire assembly, then remove wheel weights.
- Break tire bead 90° from valve stem. When removing tire from rim caution should be taken not to hit valve stem with tire tools.
- Remove the valve nut. Use caution when handling sensor.
- Discard valve nut and valve assembly.
Installation
- Use caution when handling sensor. Avoid getting any lubricant on sensor.
- Slide sensor through valve hole in the rim.
- Hold the sensor against the rim...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR KIA RIO5 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported KIA RIO5 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 KIA RIO5 SX 1.6 L4 GAS
- Disconnect battery ground cable.
- Loosen breather pipe intake air cleaner clamps and remove air intake duct.
- Disconnect MAF sensor connector.
- Unsnap retainers and remove top half of air cleaner.
- On models with manual transmission only, re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR KIA RIO5 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported KIA RIO5 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Kia -> 2006-09 Rio
Vehicle: 2006 KIA RIO5 SX 1.6 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 10.000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops located at each side, then lower the glove compartment.
- Remove the cabin...
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MAINTENANCE LAMP RESET PROCEDURES FOR KIA RIO5 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported KIA RIO5 cars and light trucks sold in the U.S. from 1990+.
Kia -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2009 KIA RIO5 LX 1.6 L4 GAS
The TCS warning lamp, will illuminate for 2-4 seconds when the ignition switch is placed in the on position to indicate the warning lamp is operational. The lamp should go off after the 2-4 seconds has elapsed. If the warning lamp remains ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR KIA RIO5 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported KIA RIO5 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 KIA RIO5 SX 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR KIA RIO5 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported KIA RIO5 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2008 KIA RIO5 LX 1.6 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditi...
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COMPONENT LOCATION DIAGRAMS FOR KIA RIO5 AUTOMOBILES
Component location diagrams for most KIA RIO5 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2006 KIA RIO5 SX 1.6 L4 GASComponents on diagram: |
 Fuel Tank Components Diagram for 2008 KIA RIO5 LX 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR KIA RIO5 AUTOMOBILES
OEM drawn wiring diagrams for most KIA RIO5 cars and light trucks sold in the U.S.
 2008 KIA RIO5 SX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 2007 KIA RIO5 SX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR KIA RIO5 AUTOMOBILES
OEM TSB listings for most KIA RIO5 cars and light trucks sold in the U.S. from 1985+.
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Document: Constant Variable Valve Timing Oil Control Valve Inspection Vehicle: 2008 KIA RIO5 EX Sport 1.6 L4 GAS Symptoms: |
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Document: GLOBAL DIAGNOSTIC SYSTEM (GDS) MINIMUM REQUIREMENT GUIDELINES Vehicle: 2008 KIA RIO5 LX 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR KIA RIO5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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