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2007 KIA RIO5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid in suitable container.
- Remove driveshaft cotter pin, castle nut and washer from front hub.
- Disconnect tie rod end ball joint from steering knuckle using suitable tool.
- Remove bolts securing wheel speed sensor from steering knuckle.
- Remove ball joint assembly mounting bolt from knuckle.
- Tap on driveshaft front hub assembly using plastic hammer.
- Push front hub assembly outward and separate driveshaft from hub assembly.
- Inser...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
Starter, Replace
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
- Disconnect battery ground cable.
- Loosen breather pipe intake air cleaner clamps and remove air intake duct.
- Disconnect MAF sensor connector.
- Unsnap retainers and remove top half of air cleaner.
- On models with manual transmission only, re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
Cabin Air Filter Service -> Kia -> 2006-09 Rio
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 10.000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops located at each side, then lower the glove compartment.
- Remove the cabin...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
Kia -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
The TCS warning lamp, will illuminate for 2-4 seconds when the ignition switch is placed in the on position to indicate the warning lamp is operational. The lamp should go off after the 2-4 seconds has elapsed. If the warning lamp remains ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
Radiator, Replace
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
- Drain engine coolant into a suitable container. Remove radiator cap to speed draining.
- Remove upper radiator hose and lower radiator hose.
- On models with automatic transmissions, remove ATF (Automatic Transaxle Fluid) o...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 KIA RIO5 AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditi...
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COMPONENT LOCATION DIAGRAMS FOR 2007 KIA RIO5 AUTOMOBILES
Component location diagrams for most 2007 KIA RIO5 cars and light trucks sold in the U.S. from 1990+.
Underbody Components Diagram for 2007 KIA RIO5 SX 1.6 L4 GAS Components on diagram: |
Instrument Panel Diagram for 2007 KIA RIO5 SX 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2007 KIA RIO5 AUTOMOBILES
OEM drawn wiring diagrams for most 2007 KIA RIO5 cars and light trucks sold in the U.S.
2007 KIA RIO5 SX 1.6 L4 GAS Wiring Diagram Components on diagram: |
2007 KIA RIO5 SX 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 KIA RIO5 AUTOMOBILES
OEM TSB listings for most 2007 KIA RIO5 cars and light trucks sold in the U.S. from 1985+.
Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS Auto Systems: |
Document: Constant Variable Valve Timing Oil Control Valve Inspection Vehicle: 2007 KIA RIO5 SX 1.6 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 KIA RIO5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 KIA RIO5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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