2002 Mazda 626 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Mazda 626

  • 2002 Mazda 626 ES 2.5 V6 GAS, CC:2497, Fuel Injection
  • 2002 Mazda 626 LX 2.5 V6 GAS, CC:2497, Fuel Injection
  • 2002 Mazda 626 LX 2.0 L4 GAS, CC:1991, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> B-Series -> Front -> Miata -> Millenia -> MPV -> MX-6 & 626 -> Protege -> Rear -> Replacement -> Service -> Tribute
Vehicle: 2002 Mazda 626 LX 2.5 V6 GAS

Front

B-Series
Replacement
  • Raise and support vehicle and remove wheel.
  • Remove brake line and plug to avoid fluid loss and air entering line.
  • Remove caliper mounting bolts.
  • Reverse procedure to install.
Service
  • Remove excess dirt from caliper assembly, then remove and discard dust boot.
  • Place a piece of wood in caliper and gently blow compressed air into brake line hole to help force out piston. Do not pry piston out, as you may damage assembly.
  • Inspect piston for wear and corrosion. Replace as needed.
  • Remove piston seal and discard.
  • Remove and inspect bleeder screw. Replace as needed.
  • Inspec...

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BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> B-Series -> Except B-Series & Tribute -> Manual -> Pressure -> Tribute
Vehicle: 2002 Mazda 626 LX 2.5 V6 GAS

Except B-Series & Tribute

  • Raise and support vehicle with jack stands.
  • Fill reservoir with brake fluid, ensure reservoir is at least half full at all times during bleeding procedure.
  • After removing bleeder cap, connect one end of transparent vinyl tube to bleeder and place other end in a clean, clear container that is half full with brake fluid.
  • One person should depress pedal a few times, then hold the pedal depressed.
  • A second person should loosen the bleeder screw and drain fluid, then retighten screw to specifications.
  • Repeat steps 4 and 5 until there are no more air bubbles see...

CLICK HERE TO GET FULL ACCESS TO 2002 Mazda 626 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> B-Series -> Except B-Series & Tribute -> Manual -> Pressure -> Tribute
Vehicle: 2002 Mazda 626 LX 2.0 L4 GAS

Except B-Series & Tribute

  • Raise and support vehicle with jack stands.
  • Fill reservoir with brake fluid, ensure reservoir is at least half full at all times during bleeding procedure.
  • After removing bleeder cap, connect one end of transparent vinyl tube to bleeder and place other end in a clean, clear container that is half full with brake fluid.
  • One person should depress pedal a few times, then hold the pedal depressed.
  • A second person should loosen the bleeder screw and drain fluid, then retighten screw to specifications.
  • Repeat steps 4 and 5 until there are no more air bubbles see...

CLICK HERE TO GET FULL ACCESS TO 2002 Mazda 626 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1997-98 -> 2000-01 -> 2WD -> 4WABS -> 4WD -> ABS Control Module -> ABS Relay -> B-Series -> Brake System Bleed -> Component Replacement -> Computer Module -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & Protege -> MPV -> MX-6 & 626 -> Rear -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> Tribute
Vehicle: 2002 Mazda 626 LX 2.5 V6 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for bleed procedure.

Component Replacement

ABS Relay
Millenia & Protege
  • Remove cruise control actuator assembly, then disconnect relay electrical connector.
  • Remove relay mounting nut, then the relay.
  • Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
B-Series
4WABS
  • Raise and support vehicle, then remove left front wheel and fender apron.
  • Remove hydraulic unit nut, then lower vehicle and remove unit.
  • Reverse procedure to install, noting the foll...

CLICK HERE TO GET FULL ACCESS TO 2002 Mazda 626 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Anti-lock Brakes -> Component Testing -> 1997 -> 1998-2001 -> 1999-2001 -> ABS Control Module -> ABS Control Unit -> ABS Hydraulic Unit -> ABS Motor -> ABS Motor & Harness -> ABS Motor & Harness To ABS Control Module -> ABS Relay -> ABS Warning Light -> B-Series -> Clearance Inspection -> Control Unit -> Fail-Safe Relay -> Hydraulic System -> Hydraulic Unit -> Miata -> Millenia & Protege -> Motor Relay -> MPV -> MX-6 & 626 -> Pressure Differential Switch -> Rear Axle Speed Sensor -> Rotor Inspection -> Solenoid Valve -> Solenoid Valve & Valve Relay -> Valve Relay -> Voltage Inspection -> Wheel Speed Sensor
Vehicle: 2002 Mazda 626 LX 2.0 L4 GAS

B-Series

ABS Control Module
1999-2001

Refer to Figs. through , for component testing procedures.

ABS Warning Light

If warning light is inoperative at all times, proceed as follows:

  • Inspect warning light bulb; replace as required.
  • Inspect No. 10 15A fuse; replace as required.
Hydraulic Unit
1997

Disconnect hydraulic unit connector and measure resistance between terminals 1 and 3 at unit. Resistance should be 18-26 K ohms. If not, replace hydraulic unit.

Rear Axle Speed Sensor
1997
  • Raise and support vehicle.
  • Remove differential cover and measure clearance between rear axle speed sensor and s...

CLICK HERE TO GET FULL ACCESS TO 2002 Mazda 626 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mazda 626 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mazda 626 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> 1997-98 -> 2000-01 -> Millenia -> MPV -> Replacement
Vehicle: 2002 Mazda 626 ES 2.5 V6 GAS

Replacement

Millenia
  • Remove rear brake assembly, then remove parking brake shoe upper and lower return springs. If parking brake shoes prevent assembly from being removed, remove rotor service plug and use a suitable screwdriver to rotate shoe adjuster in direction opposite arrow mark on rotor.
  • Remove shoe hold springs and pins, Fig. , then the shoes, adjuster and operating lever.
  • Inspect parking brake components as follows:
    • Inspect shoe contact surface on inside of rotor. If abnormal wear or scratches are evident, or if inner diameter exceeds 7.52 inches, replace rotor.
    • Inspect...

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