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2002 Mazda MPV CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Air Bag System Precautions -> Mazda -> Disarming -> 1990-93 -> 1994-96 -> 1997-2001 -> 2002-04
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
NOTE: For B2300, B3000 And B4000, Refer To "Ranger" In "Ford Motor Co."
NOTE: For Tribute, Refer To "Escape" In "Ford Motor Co."
1990-93
- On 929 models, refer to "1994-96."
- On models equipped with audio anti-theft, obtain audio unit anti-theft code number from vehicle owner.
- On all models, disconnect battery ground cable.
- On Miata models, disconnect orange and blue air bag clockspring connectors, Fig. .
- On 626, MX-6 and RX-7 models, remove lower lefthand sound insulator from instrument panel, then disconnect clockspring orange and blue connectors, Figs...
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BRAKE SERVICE PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
Refer to Fig. , for assistanc...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Mazda -> Fuel Filter Replacement -> 2001-06 MPV -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
Removing driveshaft with joint shaft bracket installed may cause deformation of joint shaft bracket. Remove and install driveshaft and joint shaft as a component.
- Raise and support vehicle and sup...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Starter, Replace -> 2WD Models -> 4WD Models
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
2WD Models
- Disconnect battery ground cable at battery.
- Remove battery.
- Remove air cleaner assembly.
- Disconnect selector cable assembly.
- Remove terminal wires B+ and S from starter solenoid.
- Remove starter.
- Reverse procedure to install, noting the following:
- Torque solenoid terminal nut to 84-108 in. lbs.
- Torque starter mounting bolts to 28-38 ft. lbs.
4WD Models
- Disconnect battery ground cable at battery.
- Remove power steering belt, then power steering pump pulley.
- Disconnect alternator connectors, then ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Cabin Air Filter Service -> Mazda -> 2000-06 MPV
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
On 2000-03 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
On 2004-06 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Push inward at both side of the glove compartment to disengage the stops, then pull the glove compartment downward.
- Remove the glove compartment retaining clip.
- Mov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Mazda -> Traction Control System Warning Lamp ->
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned to On position as a bulb check. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mazda MPV AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda MPV 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Mazda MPV AUTOMOBILES
Component location diagrams for most 2002 Mazda MPV cars and light trucks sold in the U.S. from 1990+.
Harnesses Diagram for 2002 Mazda MPV 3.0 V6 GAS Components on diagram: |
Harnesses Diagram for 2002 Mazda MPV 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Mazda MPV AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Mazda MPV cars and light trucks sold in the U.S.
2002 Mazda MPV 3.0 V6 GAS Wiring Diagram Components on diagram: |
2002 Mazda MPV 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Mazda MPV AUTOMOBILES
OEM TSB listings for most 2002 Mazda MPV cars and light trucks sold in the U.S. from 1985+.
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 2002 Mazda MPV 3.0 V6 GAS Auto Systems: |
Document: AIR CONDITIONING MUSTY / MILDEW ODOR Vehicle: 2002 Mazda MPV 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mazda MPV AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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