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2002 Mazda PROTEGE5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mazda PROTEGE5 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda PROTEGE5 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Mazda -> Manual Air Conditioning & Heater System Diagnosis & Testing -> Symptom Related Diagnosis & Testing -> 626 -> B-Series -> Miata -> MPV -> Protege
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
B-Series
[[table data]]Mi...
[[table data]] [[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 2002 Mazda PROTEGE5 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Anti-lock Brakes -> System Service -> 1997-98 -> 2000-01 -> 2WD -> 4WABS -> 4WD -> ABS Control Module -> ABS Relay -> B-Series -> Brake System Bleed -> Component Replacement -> Computer Module -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & Protege -> MPV -> MX-6 & 626 -> Rear -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> Tribute
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
Brake System Bleed
Refer to "Hydraulic Brake System" for bleed procedure.
Component Replacement
ABS Relay
Millenia & Protege
- Remove cruise control actuator assembly, then disconnect relay electrical connector.
- Remove relay mounting nut, then the relay.
- Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
B-Series
4WABS
- Raise and support vehicle, then remove left front wheel and fender apron.
- Remove hydraulic unit nut, then lower vehicle and remove unit.
- Reverse procedure to install, noting the foll...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Mazda -> Fuel Filter Scheduled Maintenance -> 2001-02 Except B-Series & Tribute -> Normal Service -> Severe Service
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Drain transaxle oil in suitable container.
- Remove tie-rod and ball joint.
- Remove b...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Position drive belt out of way.
- Remove B+ terminal cable.
- Disconnect alternator connector.
- Remove alternator mounting bolt...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Mazda -> Malfunction Indicator Lamp (MIL) -> 1995-2003 Protege
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
The MIL (Malfunction Indicator Lamp) alerts the driver to an OBD emission related component or system fault. The MIL will come on in run/crank mode as a bulb check until a PIP (Profile Ignition Pickup) signal is detected. The MIL should turn off after a PIP signal is detected. The MIL remains on in the following condition...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Mazda PROTEGE5 AUTOMOBILES
Component location diagrams for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1990+.
 Harnesses Diagram for 2002 Mazda PROTEGE5 2.0 L4 GASComponents on diagram: |
 Harnesses Diagram for 2002 Mazda PROTEGE5 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Mazda PROTEGE5 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S.
 2002 Mazda PROTEGE5 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Mazda PROTEGE5 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Mazda PROTEGE5 AUTOMOBILES
OEM TSB listings for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1985+.
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Document: AIR CONDITIONING MUSTY / MILDEW ODOR Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS Symptoms: |
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Document: AIR CONDITIONING MUSTY / MILDEW ODOR - REVISED Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mazda PROTEGE5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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