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2002 MERCEDES-BENZ C230 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 MERCEDES-BENZ C230 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ C230 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Mercedes-Benz -> Component Replacement & Adjustment -> Sensor, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> E55, E320 & E430 -> Evaporator Pressure -> Evaporator Temperature -> Front -> Heater Core Temperature -> In-Vehicle Air Temperature -> ML55, ML320 & ML430 -> Multifunction -> Outside Air Temperature -> Rear -> SL500 & SL600 -> Smog -> Sun
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
Evaporator Pressure
CL55, CL500, CL600, S55, S430, S500 & S600
- Recover refrigerant as outlined under .
- Disconnect sensor connector.
- Remove refrigerant pressure sensor.
- Reverse procedure to install, noting the following:
- Install new O-rings lubricated with suitable compressor oil.
- Torque sensor to 106 inch lbs.
Evaporator Temperature
CL55, CL500, CL600, S55, S430, S500 & S600
Front
- Recover refrigerant as outlined under .
- Disconnect sensor connector.
- Remove refrigerant...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
Master Cylinder
Brake master...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
Lethal injuries are possible if vehicle slips off of lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.
- Raise vehicle.
- Remove exhaust system at flange connection.
- Remove exhaust shielding plate.
- Remove bottom part of noise encapsulation.
- Remove rear engine crossmember and rear engine mount.
- Unscrew crossmember at floor shift.
- Detach front reinforcement brace below propeller shaft.
- Slacken bolts of propeller shaft intermediate bear...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Mercedes-Benz -> Brake Pad Wear Indicator Lamp ->
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
The Brake Pad Wear indicator lamp should illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warnin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
- Drain cooling system into suitable container.
- Remove fan shroud.
- On models equipped with automatic transmission,remove ATF cooler lines.
- Remove upper frame crossmember, protective blower grille and air defl...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS
- Remove viscous fan coupling and fan shroud.
- Loosen tensioning arm and pulley co...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. from 1990+.
 Console Diagram for 2002 MERCEDES-BENZ C230 2.3 L4 GASComponents on diagram: |
 Engine Compartment Diagram for 2002 MERCEDES-BENZ C230 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S.
 2002 MERCEDES-BENZ C230 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2002 MERCEDES-BENZ C230 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. from 1985+.
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Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS Auto Systems: |
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Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ C230 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ C230 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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