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2002 MERCEDES-BENZ CLK55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Mercedes-Benz -> Component Replacement & Adjustment -> Thermostat, Replace -> C230 & CLK230 -> C32, C320, CL55, CL500, CLK55, CLK320, CLK430, E55, E320, E430, ML55, ML320, ML430, S55, S430, S500 & SL500 -> CL600, S600 & SL600
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
C230 & CLK230
- Drain radiator coolant into suitable container.
- Remove front cover.
- Remove charge air pipe bracket from cover.
- Disconnect coolant hoses.
- Remove mounting bolts, housing and thermostat. Do not remove thermostat from housing.
- Reverse procedure to install using new O-rings.
C32, C320, CL55, CL500, CLK55, CLK320, CLK430, E55, E320, E430, ML55, ML320, ML430, S55, S430, S500 & SL500
- Drain cooling system into suitable container.
- On S55, S430 and S500 models, disconnect engine front end clip.
- On all model...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
Master Cylinder
- Remove brake fluid from reservoir.
- Disconnect bolt and remove reservoir from tandem master brake cylinder.
- Disconnect brake lines.
- On CL55, CL500, CL600, S55, S430, S500 and S600 model...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
- Disconnect exhaust system suspension rubbers and support at rear muffler.
- Disconnect exhaust shield from tunnel.
- Remove rear transverse bridge and reinforcement brace.
- Loosen clamping nut.
- Loosen intermediate bearing mounting bolts.
- Remove rear engine mount.
- Remove mounting bolts and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains on propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains on propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Starter, Replace
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
- Remove engine compartment panel.
- Drain radiator coolant into suitable container.
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Disconnect fan connector and remove shroud.
- Remove protective grille.
- Remove radiator bottom ATF line fixture mounting ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- On models equipped with first design tensioner, remove drive belt, t...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. from 1985+.
Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS Auto Systems: |
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ CLK55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ CLK55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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