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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Cougar car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Mercury Cougar automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Mercury Cougar
- 2002 Mercury Cougar 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
- 2002 Mercury Cougar 2.5 V6 GAS, CC:2450, CID:155, Fuel Injection, Aspiration:155, Engine VIN:, Desg:L
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.
1999-2002
Automatic Data Transfer
- Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
- Follow scan tool manufacturers' instructions to download data from old PCM.
- Install new PCM and connect scan tool to DLC.
- Follow scan tool manufactur...
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
Electric Cooling Fans -> Description -> Continental -> Cougar -> Crown Victoria, Grand Marquis & Town Car -> Escape & Villager -> Escort & ZX2 -> Focus -> Mark VIII -> Mustang -> Sable & Taurus
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Continental
The electric drive cooling fan system consists of a fan and a two-speed electric motor. The fan motor will only run when ignition switch is in Run position.
The cooling fan is controlled during engine operation by the Integrated Relay Control Module (IRCM) and EEC module. These controls activate the fan at low speed when engine temperature reaches approximately 215°F, or when A/C is on and vehicle does not provide enough air flow. Fan will continue to run until engine temperature drops to approximately 210°F.
The cooling fan will run at high speed whe...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
DaimlerChrysler Corp.
Sebring & Stratus Coupe
Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.
- Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
- Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> Hydraulic Cooling Fan Pump, Replace -> 3.0L Engine -> 3.9L Engine -> LS & Thunderbird
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
LS & Thunderbird
3.0L Engine
- Remove accessory drive belt.
- Remove lower cooling fan pump bolt.
- Disconnect hose and allow to drain, Fig. .
- Disconnect cooling fan pump electrical connector.
- Remove line bracket and disconnect high pressure line.
- Remove two upper mounting bolts and cooling fan pump.
- Reverse procedure to install.
3.9L Engine
- Remove engine cover.
- Disconnect Intake Air Temperature (IAT) sensor, breather hose and idle air control valve inlet tube.
- Remove air intak...
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> Expansion Valve (Fixed Orifice Tube), Replace -> Continental -> Cougar -> Crown Victoria, Escort, Grand Marquis & Town Car -> Focus -> LS & Thunderbird
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Continental
Do not attempt to remove the fixed orifice tube with orifice removal tool, it is an integral part of the liquid line. When a new fixed orifice tube is required, the line must be cut and a new fixed orifice kit installed.
- Recover refrigerant as outlined under .
- Remove condenser to evaporator line.
- Locate evaporator core orifice.
- Cut 2.5 inch section from condenser to evaporator tube to remove evaporator core orifice.
- Clean tube ends and install new evaporator core orifice kit.
- Ensure...
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