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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Cougar car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Mercury Cougar automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Mercury Cougar
- 2002 Mercury Cougar 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
- 2002 Mercury Cougar 2.5 V6 GAS, CC:2450, CID:155, Fuel Injection, Aspiration:155, Engine VIN:, Desg:L
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
Do not reuse brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated.
Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Do not move the tank during the bleeding operation. The tank should be kept at least one third full.
On models equipped with power brakes, exhaust the...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Whenever new brake components are installed in the hydraulic system, it is recommended that the entire hydraulic system be thoroughly flushed with clean brake fluid.
It may sometime become required to flush out the system due to the presence of mineral oil, kerosene, gasoline, etc., which will cause swelling of rubber piston cups and valves and render them inoperative.
Flushing is performed at e...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Anti-lock Brakes -> Contour, Cougar & Mystique -> Troubleshooting -> Inspection & Verification -> Symptom Chart Index
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Inspection & Verification
- Verify customer concern by operating the system.
- Visually inspect for obvious signs of mechanical or electrical damage, Fig. .
- If an obvious cause for an observed or reported concern is found, correct the cause before proceeding on the further steps.
- If the concern remains after the inspection, connect scan tool to data link connector (DLC).
- Perform DATA LINK DIAGNOSTIC TEST. If scan tool responds with:
- CKT914, CKT915 or CKT70 - ALL ECUS NO RESP/NOT EQUIP.
- NO RESP/NOT EQUIP for anti...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Brake Roughness
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If thickness measurements vary by more than .0005 inch, replace the rotor.
Excessive later...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Rotor Replacement -> Continental, Cougar, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2 -> Installation -> LS & Thunderbird -> Removal
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Continental, Cougar, Mustang, Sable & Taurus
Removal
- Remove rear disc brake caliper assembly as outlined under "Caliper Service." Do not disconnect flexible hose unless caliper requires service. Support caliper with wire or tie strap so flexible hose is not stretched or twisted.
- Remove rear disc support bracket to wheel knuckle bolts, then the rear disc support bracket and brake shoes and linings.
- Remove two nuts, then the rotor from rear hub.
Installation
- If installing new rotor, remove protective coating from rotor with suitable carburetor cleaner.
- Lubricate rear hub pilot diameter w...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Light Systems -> Combination Valve -> Description -> Failure Warning Switch -> Metering Valve -> Proportioner Or Pressure Control Valve -> Proportioning Valve & Switch -> Testing -> Testing Warning Light Systems
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems, Fig. .
The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of separate lines to the front and rear wheels.
In the event of a system failure this would cause the remaining good system to do all the braking on one front wheel and the opposite rear wheel, thus maintaining 50%...
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