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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Cougar car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Mercury Cougar automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Mercury Cougar
- 2002 Mercury Cougar 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
- 2002 Mercury Cougar 2.5 V6 GAS, CC:2450, CID:155, Fuel Injection, Aspiration:155, Engine VIN:, Desg:L
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Power Brake Units -> Precautions -> Battery Ground Cable
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Battery Ground Cable
Prior to service, dis...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Description -> Dual Piston Calipers -> Single Piston Calipers
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Single Piston Calipers
The caliper assembly consists of a pin sliding caliper housing, inner and outer shoe and lining assemblies and a single piston, Figs. and . The caliper slides on two pins which also act as attaching bolts between caliper and the combination anchor plate and spindle. The outer brake shoe and lining assembly is longer than the inner brake shoe and lining assembly. Inner and outer shoe and lining assemblies are attached to the caliper by spring clips riveted to the shoe surfaces. The inner shoe is attached to the caliper by installing the spring clip to the insid...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Mercury Cougar 2.0 L4 GAS
Brake Roughness
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If thickness measurements vary by more than .0005 inch, replace the rotor.
Excessive later...
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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Brake Pad Service -> Continental, Cougar, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2 -> Installation -> LS & Thunderbird -> Removal -> Replacement
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
On models with anti-lock brakes, the brake system power booster must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition in the Off position.
After performing any service work, obtain a firm brake pedal before moving the vehicle.
Continental, Cougar, Mustang, Sable & Taurus
Removal
On models with air suspension, turn service switch Off before beginning repairs.
- Raise and support rear of vehicle, then remove wheel and tire assembly.
- Remove brake hose bracket to shock unit bra...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Power Brake Units -> Description -> Bendix Diaphragm Types -> Bendix Hydro-Boost System -> Operation -> Vacuum Assist Diaphragm Type
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
Vacuum Assist Diaphragm Type
The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel cylinders while decreasing the effort necessary to obtain acceptable stopping performance.
Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphragm utilize this energy to provide brake assistance. The diaphragm is balanced with engine vacuum until the brake pedal is depressed, allowing atmospheric pressure to unbalance the u...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Cougar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Cougar cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Rotor Replacement -> Installation -> Removal
Vehicle: 2002 Mercury Cougar 2.5 V6 GAS
If caliper does not require servicing, do not disconnect brake hose or remove caliper from vehicle. Position caliper aside with wire or tie straps to avoid damaging caliper or hose.
If excessive force must be used to remove the rotor, then it should be inspected for lateral runout before installation.
Removal
- On models equipped with air suspension, turn service switch Off.
- On all models, raise and support vehicle, then remove wheel and tire assembly. Use care to avoid damage or interference with caliper bleeder screw fitting and brake rotor shield.
- Remove caliper anchor bracket bol...
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