2002 Saturn SC Series REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Saturn SC Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Saturn SC Series car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn SC Series automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saturn mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Saturn SC Series vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

Passenger Cars

Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

  • Ensure all disconnected SRS electrical connectors are securely connected and routed.
  • Install all removed fuses in proper locations.
  • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
  • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
  • On Prizm models, warning lamp should light for six seconds,...

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BRAKE SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

Power Brake Units -> Troubleshooting -> Brakes Grab -> Hard Pedal/Brakes Inefficient -> Slow Or No Release
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

Brakes Grab

  • Contaminated, worn or faulty brake linings.
  • Drum or brake rotor out-of-round.
  • Faulty brake booster.

Hard Pedal/Brakes Inefficient

  • Contaminated, glazed or faul...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1991-06 Saturn -> Normal Service -> Severe Service
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

Normal Service

Replace every 100,0...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

  • With vehicle on ground, depress brake pedal and loosen drive axle-to-hub nut. Make sure vehicle is properly supported and squarely positioned on hoist. To help avoid personal injury, provide additional support to opposite end of vehicle that components will be removed from.
  • Raise vehicle on hoist.
  • Remove road wheel corresponding to drive axle being removed.
  • Remove two push pins to remove side splash shield corresponding to drive axle being removed.
  • Remove lower shield to cradle molded-in fasteners at cradle by gently prying at three fastener locations. For left side, remove f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

Starter, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connectors and position aside.
  • Remove starter mounting bolts.
  • Pull starter rearward and toward lefthand sid...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

  • Drain cooling system into suitable container.
  • Remove air intake duct.
  • Remove upper radiator clamp and hose.
  • On models equipped with automatic transaxle,remove upper transaxle oil cooler line.
  • On all models, remove electric cooling fan.
  • Disconnect lower radiator hose.
  • Raise and support vehicle.
  • Remove lower splash shield.
  • On models equipped with automatic trans...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

Removal

  • Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
  • Remove belt from A/C compressor and idler pulley, then remove belt.

Installation

  • Route belt over a...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Saturn SC Series AUTOMOBILES

Component location diagrams for most 2002 Saturn SC Series cars and light trucks sold in the U.S. from 1990+.

Body Rear End Component Views Diagram for 2002 Saturn SC Series  1.9 L4 GASBody Rear End Component Views Diagram for 2002 Saturn SC Series 1.9 L4 GAS

Components on diagram:
  • Body Control Module
  • I/P Fuse Block
  • Liftgate Hatch Assembly
  • Liftgate Release Lever
  • Liftgate Connector
  • HVAC Component Views Diagram for 2002 Saturn SC Series  1.9 L4 GASHVAC Component Views Diagram for 2002 Saturn SC Series 1.9 L4 GAS

    Components on diagram:
  • Evaporator Core
  • Heater Valve
  • Heater Case
  • Heater Core Case Cover
  • HVAC Case
  • CLICK HERE TO GET FULL ACCESS TO 2002 Saturn SC Series PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Saturn SC Series AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Saturn SC Series cars and light trucks sold in the U.S.

    2002 Saturn SC Series  1.9 L4 GAS Wiring Diagram2002 Saturn SC Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Liftgate Release Switch
  • Liftgate Ajar/ Release Solenoid
  • 2002 Saturn SC Series  1.9 L4 GAS Wiring Diagram2002 Saturn SC Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Window Switch
  • Left Window Motor
  • Right Window Motor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Saturn SC Series WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Saturn SC Series AUTOMOBILES

    OEM TSB listings for most 2002 Saturn SC Series cars and light trucks sold in the U.S. from 1985+.

    Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: EVAP Emissions Small Leak Diagnosis (DTC P0442)
    Vehicle: 2002 Saturn SC Series 1.9 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Emission Controls, Vacuum Hoses
  • CLICK HERE TO GET FULL ACCESS TO 2002 Saturn SC Series TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Saturn SC Series AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Saturn SC Series SPECIFICATIONS DATA!

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