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2002 Saturn VUE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Saturn VUE car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn VUE automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Component Replacement & Adjustment -> Saturn -> Evaporator Core, Replace -> L-Series -> S Series
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
L-Series
- Remove blower motor as outlined under "Blower Motor Replace."
- Recover refrigerant as outlined under .
- Remove retaining bolts, then the suction/liquid line assembly from Thermal Expansion Valve (TXV), Fig. .
- Install cap on suction/liquid line hose assembly to prevent spillage.
- Remove TXV retaining bolts, then install suction/liquid line assembly bolt and hand tighten.
- Using bolt as handle, remove TXV from evaporator by gently pulling forward, Fig. .
- Open glove box door, then remove lamp assembly by pulling on lamp plunge...
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BRAKE SERVICE PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek, Rendezvous & Vue -> C & K Series -> Duo-Servo -> Express & Savana -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
C & K Series
Duo-Servo
Removal
- Raise and support vehicle.
- Mark relationship of wheel to hub, then remove tire and wheel assembly.
- On models equipped with full-floating axles, remove hub and drum assembly as outlined in. "Drive Axles."
- On models equipped with semi-floating axles, proceed as follows:
- Install pin into park brake lever.
- Mark relationship of drum to axle.
- Remove rear brake drum retainers, as required.
- Remove rear brake drum.
- On all models, remove return springs and shoe guide,. Fig. .
- Remove brake hold down springs and pins.
- Disconnect actuator lever and pivot.
- Remove lever return sp...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2002-03 Vue -> Normal Service -> Severe Service
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
Normal Service
Replace every 100,000...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2002 Saturn VUE 3.0 V6 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove throttle body air duct and accessory drive belt.
- Disconnect alternator electrical connectors.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2002-07 Vue
Vehicle: 2002 Saturn VUE 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- From the righthand side of cowl, remove the p...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Saturn VUE 2.2 L4 GAS
- Remove front fascia, then drain coolant into suitable container.
- Disconnect cooling fans electrical connectors and slide electrical connectors out of retainers.
- Remove pusher fan electrical harness from fan shroud retaining tabs.
- Remove wiring harness from clamp on fan shroud.
- On models equipped with automatic transaxle,remove upper transaxle cooler lines from radiator end tank. Cap line.
- On all models, remove upper radiator hose from radiator.
- Remove mounting bolts and fan shroud.
- Remove forward wiring h...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Saturn VUE AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Saturn VUE 3.0 V6 GAS
- Remove the Air Cleaner Assembly.
- Install a suitable engine support fixture.
- Remove the engine mount to mount bracket bolts.
- Remove the mount to frame rail nuts.
- Remove the righthand front mount and engine mount bracket from ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Saturn VUE AUTOMOBILES
Component location diagrams for most 2002 Saturn VUE cars and light trucks sold in the U.S. from 1990+.
 Cellular/Navigation Antenna Diagram for 2002 Saturn VUE 2.2 L4 GASComponents on diagram: |
 Antilock Brake System Component Views Diagram for 2002 Saturn VUE 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Saturn VUE AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Saturn VUE cars and light trucks sold in the U.S.
 2002 Saturn VUE 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Saturn VUE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Saturn VUE AUTOMOBILES
OEM TSB listings for most 2002 Saturn VUE cars and light trucks sold in the U.S. from 1985+.
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Saturn VUE 3.0 V6 GAS Auto Systems: |
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Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2002 Saturn VUE 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Saturn VUE AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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