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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Suzuki Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Suzuki Vitara automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem, Grand Vitara, Sidekick, Vitara & X-90 -> Power Brake Unit, Replace -> Swift
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes."
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes."
Brake Booster Overhaul
Swift
Refer to Fig., when performing this procedure.
- Remove piston rod from booster, then the pushrod clev...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
Parking Brake
- Parking brake lever should be adjusted as follows:
- On Esteem models, 3-5 notches.
- On Grand Vitara, Sidekick, Vitara and X-90 models, 5-7 notches.
- On Swift models, 4-9 notches.
- On all models, lever should be adjusted with 44 lbs. of pull applied, Fig. .
- Adjust travel by loosening self lock...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> 1999-2000 ESTEEM -> 2001-02 ESTEEM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> GRAND VITARA & VITARA w/TYPE 1 ABS -> GRAND VITARA & VITARA w/TYPE 2 ABS -> Less Scan Tool -> SIDEKICK & X90 w/1.6L ENGINE & SWIFT -> SIDEKICK, X90 & 1997-98 ESTEEM w/1.8L ENGINE -> Wiring Diagrams -> With Scan Tool
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
Accessing Diagnostic Trouble Codes
Less Scan Tool
- Using jumper wire connect diagnostic switch terminal of DIAG-2 connector to ground, Fig. .
- Connect positive probe of analog voltmeter to positive terminal of battery and negative probe to diagnostic output terminal of DIAG-2 connector.
- Turn ignition to On position.
- Read deflection of voltmeter indicator which represents diagnostic trouble codes, Fig. . When more than two diagnostic trouble codes are stored in memory, deflection for each code is repeated three times starting with the smallest code number in increasing order.
- After c...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
Brake Drum, Replace
Esteem
- Raise and support vehicle, then remove wheel.
- Remove drum screws.
- Release parking brake lever.
- Remove parking brake lever cover, then loosen parking brake cable locking nut.
- To increase clearance between shoe and drum, proceed as follows:
- Remove backing plate plug.
- Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Before installing drum, maximize...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Front
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS
Front
- Raise and support vehicle, then remove wheels.
- Remove caliper pin bolts, Figs. through .
- Remove caliper from c...
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