2002 Suzuki Vitara Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

Brake Drum, Replace

Esteem
  • Raise and support vehicle, then remove wheel.
  • Remove drum screws.
  • Release parking brake lever.
  • Remove parking brake lever cover, then loosen parking brake cable locking nut.
  • To increase clearance between shoe and drum, proceed as follows:
    • Remove backing plate plug.
    • Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
  • Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
  • Reverse procedure to install, noting the following:
    • Before installing drum, maximize...

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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Anti-lock Brakes -> Description
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

The ABS controls the fluid pressure applied to the wheel cylinder of each brake from the master cylinder so that each wheel is not locked even when hard braking...

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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...

CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

Brake Pedal Height

The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:

  • On Esteem and Swift models, 4.51-4.54 inches (114.5-115.5 mm).
  • On Grand Vitara and Vitara models, 7.60-7.99 inches (193-203 mm) for 1999 and 8.19-8.58 inches (208-218) for 2000-02.
  • On Sidekick and X-90 models, 6.60-6.64 inches (167.6-168.6 mm)

Brake Pedal Travel Inspection

  • Start engine, then depress brake pedal a few times.
  • Apply ap...

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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

Removal

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support vehicle.
  • Mark relationship between front wheel and axle, then remove wheel and tire assembly.
  • Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
  • Remove caliper slide pins and caliper.
  • Remove shoe and lining assembl...

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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Vitara cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting
Vehicle: 2002 Suzuki Vitara 2.0 L4 GAS

Refer to "Diagnosis & T... "

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