Auto Parts Search
Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Aerio | Equator | Esteem | Forenza |
| Forsa | Grand Vitara | LJ81 | Reno |
| SA310 | Samurai | Sidekick | SJ410 |
| SJ413 | Swift | SX4 | Verona |
| Vitara | X-90 | XL-7 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Evacuating System -> Using Charging Station -> With Vacuum Pump
Vehicle: 1993 Suzuki Sidekick 1.6 L4 GAS
With Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized refrige...
CLICK HERE TO GET FULL ACCESS TO Suzuki A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 2000 Suzuki Esteem 1.8 L4 GAS
- Raise and support vehicle, then remove wheels.
- Remove caliper as outlined under "Caliper Service." During removal, be careful not to damage brake f...
CLICK HERE TO GET FULL ACCESS TO Suzuki BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Scheduled Maintenance -> Aerio -> Normal Service -> Severe Service
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
Normal Service
Replace every 120 months or 120,000 mi...
CLICK HERE TO GET FULL ACCESS TO Suzuki FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2009 Suzuki XL-7 3.6 V6 GAS
Left
- Raise and support vehicle, then remove wheel.
- Remove engine undercover.
- Remove axle shaft drive flange.
- Remove circlip and front spindle thrust washer.
- Remove drive shaft flange bolts and nuts.
- Place a suitable container under differential to catch fluid drips.
- Remove drive shaft assembly from left drive shaft case. To prevent breakage of boots (wheel side and differential side), do not contact them with other parts when removing drive shaft assembly.
- Remove drive shaft oil seal. Do not damage drive shaft joint and boot.
- Reverse procedure to install, noting the following:
- Torq...
CLICK HERE TO GET FULL ACCESS TO Suzuki DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation
Vehicle: 2007 Suzuki SX4 2.0 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Interpretation
...
CLICK HERE TO GET FULL ACCESS TO Suzuki TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1997 Suzuki Sidekick JX 1.6 L4 GAS
- Disconnect battery ground (-) cable at battery.
- Disconnect alternator lead wire and coupler.
- Disconnect canister with canister mounting...
CLICK HERE TO GET FULL ACCESS TO Suzuki STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2007 Suzuki XL-7 Limited 3.6 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Remove the push pins from the rear of the righthand air inlet panel, Fig. .
- Open the hood.
- Remove the push pins from the top and forward edge of the righth...
CLICK HERE TO GET FULL ACCESS TO Suzuki CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1990-98 Sidekick
Vehicle: 1993 Suzuki Sidekick JS 1.6 L4 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code.On models less OBD II, after diagnosis and repair are complete, the self-diagnostic system memory can be cleared by removing the PCM fuse, disconnecting PCM electrical connectors, isolating the battery ground cable for more than 60 seconds. On models equ...
CLICK HERE TO GET FULL ACCESS TO Suzuki MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Suzuki Sidekick JX 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at inlet pipe.
- Remove hose from inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to insta...
CLICK HERE TO GET FULL ACCESS TO Suzuki RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS
- Remove battery ground cable.
- Loosen two tensioner pulley bolts to relieve tension from drive belt.
- Remove drive belt.
- Clean pulleys and inspect for any bent or damaged pulleys.
- Reverse procedure no...
CLICK HERE TO GET FULL ACCESS TO Suzuki SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
 Trunk Room Harness Diagram for 2005 Suzuki Aerio SX 2.3 L4 GASComponents on diagram: |
 Instrument Panel For Connector Layout Diagram Diagram for 2002 Suzuki Aerio 2.0 L4 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Suzuki PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
 2005 Suzuki Aerio S 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Suzuki Vitara 2.0 L4 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Suzuki WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
|
Document: HOOD HINGE - RATTLES DASH/COWL AREA OVER ROUGH ROADS Vehicle: 1991 Suzuki Samurai JS 1.3 L4 GAS Symptoms: |
|
Document: PAINT CODES Vehicle: 1997 Suzuki Sidekick JX 1.6 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO Suzuki TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Suzuki SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your Suzuki vehicle.
|
| Access the Complete guide! |
