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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Aerio | Equator | Esteem | Forenza |
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| SJ413 | Swift | SX4 | Verona |
| Vitara | X-90 | XL-7 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> ADJUSTMENTS -> Air Control Cable -> CONTROL CABLE, ADJUST -> Fresh Air Control -> Heater Control -> SIDEKICK -> SWIFT
Vehicle: 1991 Suzuki Swift GA 1.3 L4 GAS
CONTROL CABLE, ADJUST
SIDEKICK
Air Control Cable
- Move control lever to vent position.
- Position outer cable in cable guide of control lever assembly and clamp it securely.
- Push lever fully to move cable in direction of arrow shown in Fig. .
Heater Control
- Move control lever to cool position.
- Push lever fully to move cable in directi...
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> 1999-2000 ESTEEM -> 2001-02 ESTEEM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> GRAND VITARA & VITARA w/TYPE 1 ABS -> GRAND VITARA & VITARA w/TYPE 2 ABS -> Less Scan Tool -> SIDEKICK & X90 w/1.6L ENGINE & SWIFT -> SIDEKICK, X90 & 1997-98 ESTEEM w/1.8L ENGINE -> Wiring Diagrams -> With Scan Tool
Vehicle: 1998 Suzuki Sidekick JS 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Less Scan Tool
- Using jumper wire connect diagnostic switch terminal of DIAG-2 connector to ground, Fig. .
- Connect positive probe of analog voltmeter to positive terminal of battery and negative probe to diagnostic output terminal of DIAG-2 connector.
- Turn ignition to On position.
- Read deflection of voltmeter indicator which represents diagnostic trouble codes, Fig. . When more than two diagnostic trouble codes are stored in memory, deflection for each code is repeated three times starting with the smallest code number in increasing order.
- After c...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Scheduled Maintenance -> 1989-95 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1990 Suzuki Sidekick 1.6 L4 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> DOUBLE OFFSET JOINT (DOJ) TYPE -> LH Side Shaft -> RH Side Shaft -> TRIPOD JOINT TYPE
Vehicle: 1993 Suzuki Swift GA 1.3 L4 GAS
DOUBLE OFFSET JOINT (DOJ) TYPE
This type of front driveshaft is used for manual transaxle models.
LH Side Shaft
- Raise and support vehicle.
- Remove tires and wheels.
- Remove staking and driveshaft nut and washer.
- Drain transaxle oil into appropriate container.
- Using large size screwdrivers, pull out driveshaft joint. This will release snap ring fitting of joint spline at differential side, Fig. .
- Disconnect stabilizer joint from suspension arm.
- Remove ball stud bolt and nut, then separate suspension arm from knuckle.
- Remove driveshaft assembly.
- Reverse procedure to install, noting the ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Suzuki SX4 2.0 L4 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Suzuki Vitara 1.6 L4 GAS
- Disconnect battery ground (-) cable at battery.
- Remove air cleaner outlet hose.
- Remove canister from its bracket.
- Disconnect "B" terminal wire and coupler from alternator.
- ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2004-06 Verona
Vehicle: 2004 Suzuki Verona 2.5 L6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Remove hood weather strip using suitable tool.
- Remove cowl pa...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2007 Suzuki SX4 Sport 2.0 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Suzuki Swift GL 1.3 L4 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Disconnect coupler or cooling fan motor lead wire.
- Disconnect radiator inlet and outlet hoses, and reservoir tank hose.
- On models with automatic transaxle, disconnect A/T fluid hoses from radiator. Place a ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Suzuki Aerio Premium 2.3 L4 GAS
- Remove battery ground cable.
- Remove nuts from righthand engine cover, then remove cover.
- Rotate or lift belt tensioner arm clockwise, using...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel G, H & I Connector Locations Diagram for 1994 Suzuki Sidekick JLX 1.6 L4 GASComponents on diagram: |
 I/P Connector Locations Diagram for 1990 Suzuki Swift GT 1.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
 2003 Suzuki Grand Vitara 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 2005 Suzuki Forenza EX 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
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Document: WIRING DIAGRAM MANUAL - EFI & 4A/T - S/M REV Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS Auto Systems: |
|
Document: VIN # REGISTRATION AFTER ECM REPLACEMENT Vehicle: 2009 Suzuki XL-7 Premium 3.6 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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