Suzuki REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+

Suzuki -> Wiring Diagrams
Vehicle: 2004 Suzuki Vitara 2.5 V6 GAS

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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder, Replace
Vehicle: 1995 Suzuki Samurai JL 1.3 L4 GAS

Master Cylinder, Replace

  • Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
  • Remove reservoir connector screw, Fig. , then the reservoir.
  • Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
  • Remove master cylinder attaching bolts, then the master cylinder.
  • Adjust clearance of booster piston rod to master cylinder piston as follows:
    • Push piston rod several times to ensure reaction disc is in place.
    • Measure with gasket in place on master cylinder and booster at atmospheric pressu...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 1992 Suzuki Sidekick JLX 1.6 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble -> Snap Ring Type
Vehicle: 1998 Suzuki Sidekick JS 1.6 L4 GAS

Disassemble

Snap Ring Type

This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.

  • Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke using suitable tool.
  • Position yoke with grease fitting pointing up, if equipped.
  • Position socket with ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2008 Suzuki SX4 2.0 L4 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2001 Suzuki Vitara 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect solenoid electrical connector and battery cable fr...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2009 Suzuki XL-7 Luxury 3.6 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Remove the push pins from the rear of the righthand air inlet panel, Fig. .
  • Open the hood.
  • Remove the push pins from the top and forward edge of the righth...

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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Anti-Lock Brake System Warning Lamp -> 1990-98 Sidekick 1600
Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS

The Anti-Lock Brake System (ABS) indicator lamp should illuminate for a few seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or c...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Suzuki Aerio Premium 2.3 L4 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at water outlet on cylinder head.
  • Remove hose from water outlet.
  • Remove hose from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki SX4 Sport 2.0 L4 GAS

  • Remove nuts from righthand engine cover, then remove cover.
  • Rotate or lift belt tensioner arm clockwise, using a suitable to...

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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES

Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.

Water Pump Diagram for 2007 Suzuki Grand Vitara  2.7 V6 GASWater Pump Diagram for 2007 Suzuki Grand Vitara 2.7 V6 GAS

Components on diagram:
  • Water Pump
  • Impeller
  • Pedals Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GASPedals Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GAS

    Components on diagram:
  • Accelerator Pedal Position Sensor
  • Brake Pedal Position Sensor
  • CLICK HERE TO GET FULL ACCESS TO Suzuki PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Suzuki AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.

    1998 Suzuki Sidekick JX 1.6 L4 GAS Wiring Diagram1998 Suzuki Sidekick JX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • OD Off
  • Power
  • Beam Indicator
  • Antilock Brake System Control Module
  • 2006 Suzuki Forenza Premium 2.0 L4 GAS Wiring Diagram2006 Suzuki Forenza Premium 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • Hazard Switch
  • Left Rear Turn Signal Lamp
  • Right Rear Turn Signal Lamp
  • Left Front Turn Signal Lamp
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    TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES

    OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.

    Document: VIN # REGISTRATION AFTER ECM REPLACEMENT
    Vehicle: 2005 Suzuki Aerio SX 2.3 L4 GAS
    Document: REQUIRED AUTOMATIC TRANSMISSION CONTROL MODULE INITIALIZATION PROCEDURE
    Vehicle: 2006 Suzuki Reno Premium 2.0 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Suzuki TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki SPECIFICATIONS DATA!

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