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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Aerio | Equator | Esteem | Forenza |
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| SA310 | Samurai | Sidekick | SJ410 |
| SJ413 | Swift | SX4 | Verona |
| Vitara | X-90 | XL-7 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Air Bag System Precautions -> Suzuki -> Arming
Vehicle: 1991 Suzuki Swift GL 1.3 L4 GAS
- Turn ignition to Lock and remove key.
- Connect passenger's and driver's air bag yellow connectors. Ensure connector lock levers are securely locked.
- Install glove compartment and steering column upper lefthand cap, then the air bag fuse.
- Ensure no one is inside vehicle, then connect b...
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
SUZUKI, DISC BRAKES -> REAR DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> Parking Brake, Adjust -> SWIFT
Vehicle: 1991 Suzuki Samurai JA 1.3 L4 GAS
SWIFT
Pads, Replace
- Raise and support vehicle, then remove wheels.
- Remove caliper pin bolts, then release parking brake lever.
- Remove caliper from caliper carrier. Hang removed caliper with wire hook to prevent damage to brake hose.
- Remove pads.
- Reverse procedure to install, noting the following:
- Using tool shown in Fig. , Turn caliper piston clockwise to obtain clearance between disc and pad.
- Torque caliper pin bolts to specifications.
- Once job has been completed, depress brake pedal five times to obtain proper disc to pad clearance.
Caliper, Replace
- Raise and support vehicle, the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Replacement -> Except Aerio, 1998-02 Swift & 1999-02 Esteem -> Fuel System Pressure Relief -> Removal & Installation -> With Onboard Refueling Vapor Recovery System
Vehicle: 1993 Suzuki Swift GA 1.3 L4 GAS
With Onboard Refueling Vapor Recovery System
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flamma...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2008 Suzuki XL-7 Luxury 3.6 V6 GAS
Left
- Raise and support vehicle, then remove wheel.
- Remove engine undercover.
- Remove axle shaft drive flange.
- Remove circlip and front spindle thrust washer.
- Remove drive shaft flange bolts and nuts.
- Place a suitable container under differential to catch fluid drips.
- Remove drive shaft assembly from left drive shaft case. To prevent breakage of boots (wheel side and differential side), do not contact them with other parts when removing drive shaft assembly.
- Remove drive shaft oil seal. Do not damage drive shaft joint and boot.
- Reverse procedure to install, noting the following:
- Torq...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> BCM (Body Control Module) -> Installation -> Remote Keyless Entry Receiver -> Removal -> Tire Pressure Sensor
Vehicle: 2009 Suzuki Equator 2.5 L4 GAS
Tire Pressure Sensor
The registration procedure must be performed when replacing the tire pressure sensor and transmitter.
Replacement tire pressure sensor transmitters are provided asleep and must first be woken up using Suzuki Transmitter Activation Tool J-45295 or equivalent before the ID registration can begin.
Removal
- Deflate tire, then remove retaining nut an allow transmitter to fall into tire, Fig. .
- Gently bounce tire so transmitter falls to bottom of tire.
- Place tire on suitable tire changing machine and break both tire beads. Ensure transmitter remains at bottom of ti...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 Suzuki Sidekick JX 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Remove air cleaner outlet hose.
- Remove canister from its bracket.
- Disconnect B terminal wire and coupler from alternator.
- Rem...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2006-09 Grand Vitara
Vehicle: 2007 Suzuki Grand Vitara Luxury 2.7 V6 GAS
Normal service, inspect the cabin air filter every 15,000 miles and replace as required. Severe service, inspect the cabin air filter every 6,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Open the glove box, then remove the screw.
- Remove the glove box assembly.
- Release the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 1998 Suzuki Swift DLX 1.3 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Suzuki Sidekick JX 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at inlet pipe.
- Remove hose from inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki SX4 2.0 L4 GAS
- Remove nuts from righthand engine cover, then remove cover.
- Rotate or lift belt tensioner arm clockwise, using a suitable to...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
 DRL Resistor Location Diagram for 1995 Suzuki Esteem GLX 1.6 L4 GASComponents on diagram: |
 Ground Locations Diagram for 1990 Suzuki Swift S 1.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
 2005 Suzuki Reno LX 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2006 Suzuki Grand Vitara 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE BACK PLATE BOLTS TORQUE SPECIFICATION - S/M REVISION Vehicle: 1999 Suzuki Esteem 1.6 L4 GAS Auto Systems: |
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Document: FRONT AXLE CLICKING NOISE WHEN TURNING AT TEMPS BELOW 15 DEG F Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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