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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| Vitara | X-90 | XL-7 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Import Compressor Service -> Delco-Air Compressors
Vehicle: 1991 Suzuki Swift GT 1.3 L4 GAS
NOTE: For Service Procedures On Delco R4 Radial Compressor, 6 Cylinder Axial Compressors And DA-V5 Variable Displacement Compressors, Refer To in General Motors.
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2005 Suzuki Grand Vitara LX 2.5 V6 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under .
- Remove circlip, then the primary piston.
- Remove piston stopper b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> 1990-02 Swift -> Models Equipped w/Onboard Refueling Vapor Recovery System -> Models Less Onboard Refueling Vapor Recovery System
Vehicle: 1990 Suzuki Swift L 1.3 L4 GAS
Models Equipped w/Onboard Refueling Vapor Recovery System
The fuel filter is part of the fuel p...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove axle shaft drive flange or hub cap.
- On models equipped with ABS, remove wheel speed sensor from knuckle and harness clamp from strut.
- Remove caliper bolt, then suspend caliper.
- Remove brake disc.
- Remove front wheel bearing lock washer by loosening four screws.
- Remove front wheel bearing locknut using special tool No. 09951-16050, or equivalent.
- Remove front wheel bearing washer.
- Remove wheel h...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Suzuki XL-7 3.6 V6 GAS
On 2007 models, refer to Figs. and for wiring diagrams.
On 2008...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 Suzuki Swift GLX 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 1999-2002 Grand Vitara, 1999-2004 Vitara & 2001-02 XL-7
Vehicle: 2001 Suzuki Vitara 1.6 L4 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect and isolate the battery ground cable. Wait at least 90 seconds for the air bag system back-up power supply to discharge.
- Remove the air bag fuse from the fuse panel located at the lower lefthand side of the instrument panel.
- From under the lefthand side of the instrument panel, disconnect the yellow air bag system contact coil electrical connector, Fig. . Lift up the connector locking lever, then disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 2005-08 Reno
Vehicle: 2005 Suzuki Reno EX 2.0 L4 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code. After diagnosis and repair are complete, the self-diagnostic system memory can be cleared using a suitable scan too...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Suzuki Esteem GLX 1.6 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Suzuki Verona 2.5 L6 GAS
- Remove bolts from coolant reservoir, then lay aside reservoir.
- Rotate or lift belt tensioner arm clockwise, using a suitable tool to relieve tension...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
 Tire Pressure Monitoring System Diagram for 2008 Suzuki Reno 2.0 L4 GASComponents on diagram: |
 Water Pump Diagram for 2007 Suzuki Grand Vitara 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
 1995 Suzuki Sidekick JS 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 2001 Suzuki Grand Vitara 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
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Document: TIRE PRESSURE MONITORING SYSTEM (TPMS) DIAGNOSTIC TIPS Vehicle: 2006 Suzuki Aerio Premium 2.3 L4 GAS Auto Systems: |
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Document: TECHNICAL SERVICE LITERATURE - LIST OF REQUIRED Vehicle: 1994 Suzuki Swift GT 1.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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