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Suzuki XL-7 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki XL-7 car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki XL-7 automobile. Try the Automotix DIY solution today!
FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Replacement -> Grand Vitara, Verona, Vitara & XL-7 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related componen...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2008 Suzuki XL-7 Luxury 3.6 V6 GAS
Disassemble
- Using special tool 09900-06108 or equivalent, remove 2 circlips.
- Using special tool 09926-48010 or equivalent, push spider bearing race out 0.12 - 0.16 in. from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
- Tapping yoke with a hammer, completely remove bearing race.
- Take out bearing race on other side in same way as in Step 2 and 3.
- Push out bearing race on flange yoke side as described in Step 1 and 2, and then, holding bearing race in a vise, tap flange yoke and take out race. Remove bearing race on opp...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2009 Suzuki XL-7 Limited 3.6 V6 GAS
Ensure that no other learn procedure is being performed simultaneously or that tire pressures are not being adjusted on other TPMS equipped vehicle within close proximity. Stray signals from other TPMS equipped vehicles just driving by can be inadvertently learned. If any random horn chirps are heard from the vehicle while performing the learn procedure, most likely a stray sensor has been learned and the procedure will need to be cancelled and repeated.
- On models equipped with a standard ignition switch, place the switch in the RUN position.
- On models equipped with keyless ign...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2009 Suzuki XL-7 Luxury 3.6 V6 GAS
- Disconnect battery ground cable from battery.
- Reposition positive battery cable boot at alternator terminal.
- Remove positive battery cable nut at alternator.
- Remove positive battery cable terminal from alternator.
- Disconnect engine harness electrical connector from alternat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2009 Suzuki XL-7 Limited 3.6 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Remove the push pins from the rear of the righthand air inlet panel, Fig. .
- Open the hood.
- Remove the push pins from the top and forward edge of the righth...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Anti-Lock Brake System Warning Lamp -> 2007-09 XL-7
Vehicle: 2009 Suzuki XL-7 3.6 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater inlet pipe.
- Remove hose from heater inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki XL-7 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS
- Disconnect battery ground cable at battery.
- Loosen power steering pump drive belt adjusting bolt and then ...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES
Component location diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.
 Intake System Components Diagram for 2008 Suzuki XL-7 Premium 3.6 V6 GASComponents on diagram: |
 Air Bag System Diagram for 2008 Suzuki XL-7 Luxury 3.6 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S.
 2008 Suzuki XL-7 Limited 3.6 V6 GAS Wiring DiagramComponents on diagram: |
 2005 Suzuki XL-7 EX 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki XL-7 AUTOMOBILES
OEM TSB listings for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1985+.
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Document: RADIO VOLUME FLUCTUATION, EXCESSIVE STATIC, WEAK RECEPTION ON MEDIUM STRENGTH FM STATIONS - REVISED Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS Symptoms: |
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Document: BATTERY JUMPING PROCEDURE NOTICE Vehicle: 2009 Suzuki XL-7 3.6 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki XL-7 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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