Suzuki XL-7 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Suzuki XL-7 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki XL-7 car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki XL-7 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki XL-7 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Fuel Filter Replacement -> Grand Vitara, Verona, Vitara & XL-7 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 Suzuki XL-7 LX 2.7 V6 GAS

Fuel System Pressure Relief

  • Loosen the fuel filler cap to relieve fuel tank pressure.
  • Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
  • Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
  • Disconnect the battery ground cable.
  • Install the fuel pump relay/fuse.

Removal & Installation

Do not smoke or allow an open flame of any type when working on or near any fuel system related componen...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2009 Suzuki XL-7 Luxury 3.6 V6 GAS

  • Raise and support vehicle.
  • For front propeller shaft removal, proceed as follows:
    • Drain transfer oil into a suitable container.
    • Remove stabilizer bar mounting bracket bolts and pull down stabilizer bar.
  • Give match marks on joint flange and propeller shaft.
  • On models equipped with center support, remove center support mounting bolts...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor Replacement
Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS

Tire Pressure Indicator Sensor Replacement

Removal
  • Loosen the lug nuts.
  • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
  • Prior to dismounting the tire from the wheel, note the following precautions:
    • Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
    • Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over the head.
    • Rotate the tire and wheel assembly clockwise using the tire changer whe...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2009 Suzuki XL-7 3.6 V6 GAS

  • Remove battery ground cable from battery.
  • Disconnect magnetic switch lead wire and starting motor cable from starting motor.
  • Remove two starter motor mounting bol...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2009 Suzuki XL-7 Premium 3.6 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Remove the push pins from the rear of the righthand air inlet panel, Fig. .
  • Open the hood.
  • Remove the push pins from the top and forward edge of the righth...

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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS

When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki XL-7 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS

  • Drain cooling system.
  • Raise and suitably support vehicle.
  • Remove front fascia support.
  • Remove front bumper impact bar.
  • Remove radiator closeout panel.
  • Disconnect compressor hose/pipe from clip at bottom of fan shroud.
  • Remove mounting bolts f...

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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki XL-7 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2009 Suzuki XL-7 Premium 3.6 V6 GAS

  • Disconnect wiring harness from air cleaner assembly.
  • Remove air cleaner bolts, then set aside air cleaner assembly.
  • Install engine support fixture and remove bolts from engine mount strut bracket.
  • Raise and support vehicle.
  • Remove bolts from engine splash shield, then remove shield.
  • Remove bolts from rightside engine mount bracket.
  • Rotate or lift...

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COMPONENT LOCATION DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES

Component location diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

EVAP System Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GASEVAP System Diagram for 2007 Suzuki XL-7 Luxury 3.6 V6 GAS

Components on diagram:
  • EVAP Canister
  • EVAP Vent Solenoid Electrical Connector
  • Engine Components Diagram for 2007 Suzuki XL-7 Limited 3.6 V6 GASEngine Components Diagram for 2007 Suzuki XL-7 Limited 3.6 V6 GAS

    Components on diagram:
  • Throttle Actuator Control Module
  • Crankshaft Position Sensor
  • Ignition Coil 3
  • Ignition Coil 5
  • Ignition Coil 1
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Suzuki XL-7 AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki XL-7 cars and light trucks sold in the U.S.

    2005 Suzuki XL-7 EX 2.7 V6 GAS Wiring Diagram2005 Suzuki XL-7 EX 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Anti-Theft Indicator
  • Siren
  • Trunk Latch Assembly
  • Hood Contact Switch
  • Central Door Lock Unit
  • 2008 Suzuki XL-7 Premium 3.6 V6 GAS Wiring Diagram2008 Suzuki XL-7 Premium 3.6 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Traction Control Switch
  • Body Control Module
  • Electronic Brake Control Module
  • Engine Control Module
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Suzuki XL-7 AUTOMOBILES

    OEM TSB listings for most Suzuki XL-7 cars and light trucks sold in the U.S. from 1985+.

    Document: FRONT AXLE CLICKING NOISE WHEN TURNING AT TEMPS BELOW 15 DEG F
    Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • Document: RADIO VOLUME FLUCTUATION, EXCESSIVE STATIC, WEAK RECEPTION ON MEDIUM STRENGTH FM STATIONS - REVISED
    Vehicle: 2007 Suzuki XL-7 3.6 V6 GAS

    Symptoms:
  • Noise
  • Insufficient Performance
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki XL-7 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki XL-7 SPECIFICATIONS DATA!

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