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2008 Suzuki XL-7 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS
Disassemble
- Using special tool 09900-06108 or equivalent, remove 2 circlips.
- Using special tool 09926-48010 or equivalent, push spider bearing race out 0.12 - 0.16 in. from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
- Tapping yoke with a hammer, completely remove bearing race.
- Take out bearing race on other side in same way as in Step 2 and 3.
- Push out bearing race on flange yoke side as described in Step 1 and 2, and then, holding bearing race in a vise, tap flange yoke and take out race. Remove bearing race on opp...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Description
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the driver information center display.
When the vehicle is stationary, the sensors internal accelerometer is inactive putting the sensors into a stationary state. In this state the sensors sample tire pressure once every 30 seconds and do not transmit at all if the tire pressure does not change. When the vehicle is operated and as the vehicle speed increases, centr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Alternator, Replace
Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS
- Disconnect battery ground cable.
- Pull back and position cable boot to remove nut from alternator B+ terminal.
- Disconnect wiring connector from back of alternator.
- Disconnect engine wiring harness connector from alternator.
- Remove air cleaner assembly outlet duct.
- Disconnect engine wiring harness connector from mass air flow and intake air temperature sensor.
- Remove bolt securing air cleaner.
- Unfasten air cleaner clips from front panel and remove air cleaner assembly.
- Install engine support fixture using a suitable tool.
- Remove engine mount strut bracket bolts. Rotate strut bracket v...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Cabin Air Filter Service -> Suzuki -> 2007-09 XL-7
Vehicle: 2008 Suzuki XL-7 Luxury 3.6 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Remove the push pins from the rear of the righthand air inlet panel, Fig. .
- Open the hood.
- Remove the push pins from the top and forward edge of the righth...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Suzuki -> Anti-Lock Brake System Warning Lamp -> 2007-09 XL-7
Vehicle: 2008 Suzuki XL-7 3.6 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater inlet pipe.
- Remove hose from heater inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Suzuki XL-7 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Suzuki XL-7 Limited 3.6 V6 GAS
- Disconnect wiring harness from air cleaner assembly.
- Remove air cleaner bolts, then set aside air cleaner assembly.
- Install engine support fixture and remove bolts from engine mount strut bracket.
- Raise and support vehicle.
- Remove bolts from engine splash shield, then remove shield.
- Remove bolts from rightside engine mount bracket.
- Rotate or lift...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Suzuki XL-7 AUTOMOBILES
Component location diagrams for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 2008 Suzuki XL-7 Luxury 3.6 V6 GAS Components on diagram: |
Engine Components Diagram for 2008 Suzuki XL-7 Luxury 3.6 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Suzuki XL-7 AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S.
2008 Suzuki XL-7 Premium 3.6 V6 GAS Wiring Diagram Components on diagram: |
2008 Suzuki XL-7 Limited 3.6 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Suzuki XL-7 AUTOMOBILES
OEM TSB listings for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. from 1985+.
Document: Automatic Transmission Fluid Leak at Transfer Case Weep Hole Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS Symptoms: |
Document: TIRE PRESSURE MONITORING SYSTEM (TPMS) DIAGNOSTIC TIPS Vehicle: 2008 Suzuki XL-7 Premium 3.6 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Suzuki XL-7 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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