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Suzuki Esteem CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Esteem cars and light trucks from 1990+
Suzuki -> Electric Cooling Fans -> Description -> A/C Condenser Fan -> Esteem & Swift -> Radiator Fan
Vehicle: 2000 Suzuki Esteem 1.8 L4 GAS
Esteem & Swift
Radiator Fan
When the ignition switch is in the On position, system voltage is applied through ignition fuse to radiator fan switch. The fan switch closes when engine coolant temperature reaches 208°F. With fan switch closed, voltage is applied to radiator fan motor. Since fan motor is permanently grounded, fan operates as soon as voltage is applied. When temperature falls below 199°F, fan switch opens and voltage to fan motor is interrupted.
A/C Condenser Fan
When ignition switch is in On position, system voltage is applied to dual pres...
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BRAKE SERVICE PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Esteem cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder, Replace
Vehicle: 1996 Suzuki Esteem GL 1.6 L4 GAS
Master Cylinder, Replace
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Esteem cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Replacement -> Aerio, 1998-02 Swift & 1999-02 Esteem -> Fuel System Pressure Relief -> Removal & Installation -> With Onboard Refueling Vapor Recovery System
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
With Onboard Refueling Vapor Recovery System
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or n...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Esteem cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Double Offset Joint -> Left Side -> Right Side -> Tripod Joint
Vehicle: 1996 Suzuki Esteem GL 1.6 L4 GAS
Double Offset Joint
Left Side
- Raise and support vehicle.
- Remove tires and wheels.
- Undo staking and remove drive shaft nut and washer.
- Place a suitable container under transaxle and drain transaxle oil.
- By using proper size rods, pull out drive shaft joint so as to release snap ring fitting of joint spline at differential side.
- Disconnect stabilizer joint from suspension arm.
- Remove ball stud bolt, and then separate suspension arm from knuckle.
- To remove drive shaft assembly, pull out inboard joint from differential side and then wheel side joint from steering knuckle.
- Reverse proce...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Esteem cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 Suzuki Esteem GL 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect B terminal wire and coupler from alternator.
- Remove alternator mounting bolt and loose drive belt adjusting bolt.
- Remove alternator cover.
- Remove alternator bracket.
- Remove alterna...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Esteem cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2000 Suzuki Esteem 1.6 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Esteem cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Esteem AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Esteem cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Suzuki Esteem 1.8 L4 GAS
- Disconnect battery ground cable at battery.
- Remove engine under cover of right side from vehicle body.
- On models with air conditioning and/or power steering, loosen power s...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Esteem AUTOMOBILES
Component location diagrams for most Suzuki Esteem cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Suzuki Esteem AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Esteem cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Esteem AUTOMOBILES
OEM TSB listings for most Suzuki Esteem cars and light trucks sold in the U.S. from 1985+.
Document: AIR BAG ON/OFF SWITCH INSTALLATION INSTRUCTIONS Vehicle: 1996 Suzuki Esteem GL 1.6 L4 GAS Auto Systems: |
Document: ELECTRONIC CONTROL UNIT (ECU) REPROGRAMMING VERIFICATION PROCEDURE USING SUZUKI SDS TOOL Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Esteem AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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