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2002 Suzuki Esteem CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Suzuki Esteem car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Esteem automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Air Bag System Precautions -> Suzuki -> Disarming -> Aerio, Grand Vitara, Vitara & XL-7 -> Esteem -> Sidekick & X-90 -> Swift -> Verona
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Esteem
- Place front wheels in straight-ahead position.
- Turn ignition to Lock and remove key, then disconnect battery ground cable.
- Remove Air Bag and "IG" fuses from junction/fuse box, Figs. through , located under lefthand side of instrument panel.
- Remove lefthand upper steering column cap, then unlock and disconnect driver's air bag module yellow connector.
- Open glove compartment door, then push stoppers on lefthand and righthand sides and remove glove compartment.
- Disconnect passenger's air bag yellow connector.
- Allow 90 seconds for SDM...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Master Cylinder -> System Bleed
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleed
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
- Fill master cylinder reservoir. Reservoir should be kept at least half full during bleeding operation.
- Remove bleeder plug cap, then attach vinyl tube to bleeder plug of component to be bled. Insert other ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Suzuki -> Fuel Filter Replacement -> Aerio, 1998-02 Swift & 1999-02 Esteem -> Fuel System Pressure Relief -> Removal & Installation -> With Onboard Refueling Vapor Recovery System
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
With Onboard Refueling Vapor Recovery System
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or n...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove driveshaft nut while depressing brake pedal.
- Remove caliper carrier and caliper. Position caliper aside to prevent bending or twisting of brake hose.
- Remove brake disc screws, then the disc by using two 8mm bolts screwed into disc face.
- Remove wheel hub using s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet hose and air cleaner assembly.
- Remove power steering return line clamp bolt.
- Raise and support vehicle.
- Remove righthand front wheel, then drain transaxle fluid into suitable container.
- Disconnect tie rod end from steering knuckle using suitable tool.
- Using suitable hammer, drive out drive shaft joint to release snap ring fitting fro...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Suzuki -> Overdrive (O/D) Indicator Lamp -> 1999-2002 Esteem
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
The O/D off lamp should illuminate for a few seconds after the ignition switch is placed ion the on position as a bulb check and then turn off unless O/D off has been selected. The O/D off lamp will flash if the Transmission Control Module (TCM) detects a fault. After completing diagnosis and repairs, DTCs can be cleared by disconnecting the battery ground cable or disconnecting the TCM ground. MIL DTCs will also need to be cleared, refer to "1995-2002 Esteem" under "Malfun... "
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
- Disconnect battery ground cable at battery.
- Remove engine under cover of right side from vehicle body.
- On models with air conditioning and/or power steering, loosen power s...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Suzuki Esteem AUTOMOBILES
Component location diagrams for most 2002 Suzuki Esteem cars and light trucks sold in the U.S. from 1990+.
 Door, Roof Harnesses Diagram for 2002 Suzuki Esteem 1.8 L4 GASComponents on diagram: |
 Ignition System Components Diagram for 2002 Suzuki Esteem 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Suzuki Esteem AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Suzuki Esteem cars and light trucks sold in the U.S.
 2002 Suzuki Esteem 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Suzuki Esteem 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Suzuki Esteem AUTOMOBILES
OEM TSB listings for most 2002 Suzuki Esteem cars and light trucks sold in the U.S. from 1985+.
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Document: OIL LEAK IDENTIFICATION Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS Symptoms: |
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Document: ERROR CODE 7156 WHEN ATTEMPTING TO PROGRAM OR REPROGRAM WITH PASS-THROUGH REPROGRAMMING SOFTWARE VERSION 1.9.0.2 Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Suzuki Esteem AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Suzuki Esteem cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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