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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Suzuki Esteem car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Master Cylinder
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressure.
- Set measurin...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Removal
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
- Remove caliper slide pins and caliper.
- Remove shoe and lining assembl...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Parking Brake
- Parking brake lever should be adjusted as follows:
- On Esteem models, 3-5 notches.
- On Grand Vitara, Sidekick, Vitara and X-90 models, 5-7 notches.
- On Swift models, 4-9 notches.
- On all models, lever should be adjusted with 44 lbs. of pull applied, Fig. .
- Adjust travel by loosening self lock...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> ABS Control Module -> ABS Electronic Control Unit -> ABS Hydraulic Control Unit -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Brake System Bleed -> Component Replacement -> Control Module -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Esteem -> Front Wheel Speed Sensor -> G Sensor -> Grand Vitara & Vitara -> Rear Wheel Speed Sensor -> Sidekick & X90 -> Swift
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Brake System Bleed
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
- Fill master cylinder reservoir. Reservoir should be kept at least half full during bleeding operation.
- Remove bleeder plug cap, then attach vinyl tube to bleeder plug of component to be bled. Insert other end of tube ...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Esteem AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Esteem cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem, Grand Vitara, Sidekick, Vitara & X-90 -> Power Brake Unit, Replace -> Swift
Vehicle: 2002 Suzuki Esteem 1.8 L4 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes."
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes."
Brake Booster Overhaul
Swift
Refer to Fig., when performing this procedure.
- Remove piston rod from booster, then the pushrod clev...
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