Suzuki X-90 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Suzuki X-90 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

199819971996

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki X-90 car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki X-90 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki X-90 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+

Suzuki -> Wiring Diagrams -> Cooling Fan
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

Brake Pedal Height

The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:

  • On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
  • On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
  • On Swift models, 4.51-4.54 inches (114.5-115.5 mm).

Brake Pedal Travel Check

  • Start engine, then depress brake pedal a few times.
  • Apply approximately 66 lbs. load to brake pedal, and measu...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Fuel Filter Scheduled Maintenance -> 1996-98 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

Normal Service

Replace every 3...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.

  • Disconnect battery ground cable.
  • Place vehicle in neutral.
  • Release parking brake.
  • Raise and support vehicle and support it with safety stands in proper locations.
  • Drain transmission oil into suitable container.
  • Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
  • Remove bolts and then remove driveline from rear differential. R...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect solenoid electrical connector and battery cable fr...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1996-98 X-90
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code. After diagnosis and repair are complete, the self-diagnostic system memory can be cleared using a suitable scan too...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at water outlet on cylinder head.
  • Remove hose from water outlet.
  • Remove hose from vehicle.
  • Reverse procedu...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

  • Disconnect battery ground cable at battery.
  • On models with air conditioning, loosen air conditioning drive belt adjusting bolt ...

CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Suzuki X-90 AUTOMOBILES

Component location diagrams for most Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Back Door, Rear & Transmission Connector Locations Diagram for 1996 Suzuki X-90 JLX 1.6 L4 GASBack Door, Rear & Transmission Connector Locations Diagram for 1996 Suzuki X-90 JLX 1.6 L4 GAS

Components on diagram:
  • Connector C-08
  • Connector L-16
  • Connector C-31
  • Connector P-01
  • Connector P-02
  • Engine Control Component Locations Diagram for 1998 Suzuki X-90 JLX 1.6 L4 GASEngine Control Component Locations Diagram for 1998 Suzuki X-90 JLX 1.6 L4 GAS

    Components on diagram:
  • Transmission Range Switch
  • Data Link Connector
  • Vehicle Speed Sensor
  • TP Sensor
  • Tank Pressure Control Solenoid Vacuum Valve
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Suzuki X-90 AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki X-90 cars and light trucks sold in the U.S.

    1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Main Relay
  • Starter
  • RH Headlight
  • Generator
  • 1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Seat Belt Switch
  • Headlight Relay
  • Combination Meter
  • Key Reminder Switch
  • LH Front Door Switch
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Suzuki X-90 AUTOMOBILES

    OEM TSB listings for most Suzuki X-90 cars and light trucks sold in the U.S. from 1985+.

    Document: UNDERHOOD (PRIMER) PAINT COLOR CODES - REV
    Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: ERROR CODE 7156 WHEN ATTEMPTING TO PROGRAM OR REPROGRAM WITH PASS-THROUGH REPROGRAMMING SOFTWARE VERSION 1.9.0.2
    Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki X-90 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find