Suzuki X-90 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Suzuki X-90 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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199819971996

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki X-90 car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki X-90 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Suzuki X-90 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+

Cooling System Capacities -> Suzuki -> 1992-2002
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

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BRAKE SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Road Test

Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if car stops evenly and effectively.

Also road test vehicle to see if it pulls to one side without brake application. If it does, check tire pressure, front end alignment and front suspension attachments for looseness.

Brake Fluid Leakage Inspection

Check master cylinder fluid levels. While a slight drop in reservoir level does result from normal lining wear, ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. for 1980+.

Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble -> Snap Ring Type
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

Disassemble

Snap Ring Type

This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.

  • Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke using suitable tool.
  • Position yoke with grease fitting pointing up, if equipped.
  • Position socket with ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect solenoid electrical connector and battery cabl...

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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Suzuki -> Anti-Lock Brake System Warning Lamp -> 1996-98 X-90
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

The Anti-Lock Brake System (ABS) indicator lamp should illuminate for a few seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

  • Drain cooling system.
  • Disconnect cooling fan electrical connector.
  • On models equipped with automatic transmission,disconnect transmission cooler lines at radiator.
  • On all mod...

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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

  • Disconnect battery ground cable at battery.
  • On models with air conditioning, loosen air conditioning drive belt adjusting bolt ...

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COMPONENT LOCATION DIAGRAMS FOR Suzuki X-90 AUTOMOBILES

Component location diagrams for most Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Component Locations Diagram for 1996 Suzuki X-90 JLX 1.6 L4 GASEngine Compartment Component Locations Diagram for 1996 Suzuki X-90 JLX 1.6 L4 GAS

Components on diagram:
  • Transmission Range Switch
  • TP Sensor
  • Tank Pressure Control Solenoid Vacuum Valve
  • Battery
  • Main Relay
  • Engine Control Component Locations Diagram for 1998 Suzuki X-90 JLX 1.6 L4 GASEngine Control Component Locations Diagram for 1998 Suzuki X-90 JLX 1.6 L4 GAS

    Components on diagram:
  • Transmission Range Switch
  • Data Link Connector
  • Vehicle Speed Sensor
  • TP Sensor
  • Tank Pressure Control Solenoid Vacuum Valve
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Suzuki X-90 AUTOMOBILES

    OEM drawn wiring diagrams for most Suzuki X-90 cars and light trucks sold in the U.S.

    1998 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram1998 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Rear Defogger
  • Rear Defogger Switch
  • Illumination Controller
  • 1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram1996 Suzuki X-90 JLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Wiper Switch
  • Combination Switch
  • Front Washer Motor
  • Front Wiper Motor
  • Intermittent Wiper Relay
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Suzuki X-90 AUTOMOBILES

    OEM TSB listings for most Suzuki X-90 cars and light trucks sold in the U.S. from 1985+.

    Document: TECH 2 PCMCIA CARD RE FLASH UPDATE
    Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

    Auto Systems:
  • Tools, Equipment
  • Document: PAINT - CODE ID PLATE LOCATION/PAINT CODES
    Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Suzuki X-90 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Suzuki X-90 SPECIFICATIONS DATA!

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