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Suzuki X-90 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki X-90 car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki X-90 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> Expansion Valve, Replace
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
- Remove evaporator core as described under "Evaporator Core... "
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BRAKE SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Master Cylinder -> System Bleed
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleed
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
- Fill master cylinder reservoir. Reservoir should be kept at least half full during bleeding operation.
- Remove bleeder plug cap, then attach vinyl tube to bleeder plug of component to be bled. Insert other ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki X-90 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Installation -> Removal
Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS
Removal
- Using special tool 09900-06108 or equivalent, remove 2 circlips.
- Using special tool 09926-48010 or equivalent, push spider bearing race out 3 - 4 mm (0.12 - 0.16 in.) from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
- Tapping yoke with a hammer, completely remove bearing race.
- Take out bearing race on other side in same way as in steps 2 and 3.
- Push out bearing race on flange yoke side as described in Steps 1 and 2, and then, holding bearing race in a vise, tap flange yoke and take out race...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS
- Disconnect battery ground (-) cable at battery.
- Disconnect alternator lead wire and coupler.
- Disconnect canister with canister mounting...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Anti-Lock Brake System Warning Lamp -> 1996-98 X-90
Vehicle: 1998 Suzuki X-90 JLX 1.6 L4 GAS
The Anti-Lock Brake System (ABS) indicator lamp should illuminate for a few seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki X-90 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki X-90 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt ...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki X-90 AUTOMOBILES
Component location diagrams for most Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Locations Diagram for 1996 Suzuki X-90 JLX 1.6 L4 GASComponents on diagram: |
 Relay & Fuse Box Locations Diagram for 1998 Suzuki X-90 JLX 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki X-90 AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki X-90 cars and light trucks sold in the U.S.
 1998 Suzuki X-90 JLX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1998 Suzuki X-90 JLX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki X-90 AUTOMOBILES
OEM TSB listings for most Suzuki X-90 cars and light trucks sold in the U.S. from 1985+.
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Document: AIR BAG ON/OFF SWITCH INSTALLATION INSTRUCTIONS Vehicle: 1996 Suzuki X-90 JLX 1.6 L4 GAS Auto Systems: |
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Document: ELECTRONIC CONTROL UNIT (ECU) REPROGRAMMING VERIFICATION PROCEDURE USING SUZUKI SDS TOOL Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki X-90 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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