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1997 Suzuki X-90 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Suzuki X-90 car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki X-90 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Suzuki -> Diagnosis & Testing -> A/C Component Diagnosis & Testing -> A/C Switch -> Compressor Relay & Condenser Fan Motor Relay -> Compressor Thermal Switch -> Dual Pressure Switch -> Engine Coolant Temperature (ECT) Sensor -> Evaporator Thermistor -> Expansion Valve
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Compressor Relay & Condenser Fan Motor Relay
- Disconnect electrical harness.
- Check for continuity between terminals, Figs and .
- If resistance reading is infinite, replace relay.
Compressor Thermal Switch
Check for continuity between terminals. If there is no continuity, replace thermal switch.
Dual Pressure Switch
- Using an ohmmeter, check switches for continuity at 77°F with A/C fully charged and in operation.
- When pressure is 28 psi or below, low pressure switch should show no continuity.
- When p...
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BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Parking Brake
- Parking brake lever should be adjusted as follows:
- On Esteem models, 3-5 notches.
- On Grand Vitara, Sidekick, Vitara and X-90 models, 5-7 notches.
- On Swift models, 4-9 notches.
- On all models, lever should be adjusted with 44 lbs. of pull applied, Fig. .
- Adjust travel by loosening self lock...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.
- Disconnect battery ground cable.
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Drain transmission oil into suitable container.
- Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
- Remove bolts and then remove driveline from rear differential. R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Starter, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cabl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt ...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Suzuki X-90 AUTOMOBILES
Component location diagrams for most 1997 Suzuki X-90 cars and light trucks sold in the U.S. from 1990+.
 Body Component & Wiring Connector Locations Diagram for 1997 Suzuki X-90 JLX 1.6 L4 GASComponents on diagram: |
 EVAP Component Locations Diagram for 1997 Suzuki X-90 JLX 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1997 Suzuki X-90 AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Suzuki X-90 cars and light trucks sold in the U.S.
 1997 Suzuki X-90 JLX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1997 Suzuki X-90 JLX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Suzuki X-90 AUTOMOBILES
OEM TSB listings for most 1997 Suzuki X-90 cars and light trucks sold in the U.S. from 1985+.
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Document: OIL LEAK IDENTIFICATION Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS Symptoms: |
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Document: ERROR CODE 7156 WHEN ATTEMPTING TO PROGRAM OR REPROGRAM WITH PASS-THROUGH REPROGRAMMING SOFTWARE VERSION 1.9.0.2 Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Suzuki X-90 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Suzuki X-90 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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