1997 Suzuki X-90 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Brake Drum, Replace

Esteem
  • Raise and support vehicle, then remove wheel.
  • Remove drum screws.
  • Release parking brake lever.
  • Remove parking brake lever cover, then loosen parking brake cable locking nut.
  • To increase clearance between shoe and drum, proceed as follows:
    • Remove backing plate plug.
    • Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
  • Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
  • Reverse procedure to install, noting the following:
    • Before installing drum, maximize...

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BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...

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BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Parking Brake

  • Parking brake lever should be adjusted as follows:
    • On Esteem models, 3-5 notches.
    • On Grand Vitara, Sidekick, Vitara and X-90 models, 5-7 notches.
    • On Swift models, 4-9 notches.
  • On all models, lever should be adjusted with 44 lbs. of pull applied, Fig. .
  • Adjust travel by loosening self lock...

CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

  • Raise and support vehicle, then remove wheels.
  • Remove caliper as outlined under "Caliper Service." During removal, be careful not to damage brake f...

CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Master Cylinder

  • Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
  • Remove reservoir connector screw, Fig. , then the reservoir.
  • Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
  • Remove master cylinder attaching bolts, then the master cylinder.
  • Adjust clearance of booster piston rod to master cylinder piston as follows:
    • Push piston rod several times to ensure reaction disc is in place.
    • Measure with gasket in place on master cylinder and booster at atmospheric pressure.
    • Set measurin...

CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS

Removal

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support vehicle.
  • Mark relationship between front wheel and axle, then remove wheel and tire assembly.
  • Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
  • Remove caliper slide pins and caliper.
  • Remove shoe and lining assembl...

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