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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Suzuki X-90 car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1997 Suzuki X-90 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
- Raise and support vehicle, then remove wheels.
- Remove caliper as outlined under "Caliper Service." During removal, be careful not to damage brake f...
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BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Esteem and Swift models, 4.51-4.54 inches (114.5-115.5 mm).
- On Grand Vitara and Vitara models, 7.60-7.99 inches (193-203 mm) for 1999 and 8.19-8.58 inches (208-218) for 2000-02.
- On Sidekick and X-90 models, 6.60-6.64 inches (167.6-168.6 mm)
Brake Pedal Travel Inspection
- Start engine, then depress brake pedal a few times.
- Apply ap...
CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove pisto...
CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Removal
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
- Remove caliper slide pins and caliper.
- Remove shoe and lining assembl...
CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Parking Brake
- Parking brake lever should be adjusted as follows:
- On Esteem models, 3-5 notches.
- On Grand Vitara, Sidekick, Vitara and X-90 models, 5-7 notches.
- On Swift models, 4-9 notches.
- On all models, lever should be adjusted with 44 lbs. of pull applied, Fig. .
- Adjust travel by loosening self lock...
CLICK HERE TO GET FULL ACCESS TO 1997 Suzuki X-90 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1997 Suzuki X-90 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Suzuki X-90 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem, Grand Vitara, Sidekick, Vitara & X-90 -> Power Brake Unit, Replace -> Swift
Vehicle: 1997 Suzuki X-90 JLX 1.6 L4 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes."
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes."
Brake Booster Overhaul
Swift
Refer to Fig., when performing this procedure.
- Remove piston rod from booster, then the pushrod clev...
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