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Suzuki Sidekick CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Sidekick car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Sidekick automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Sidekick cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Precautions -> Cleanliness -> General Service -> Product Compatibility -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1994 Suzuki Sidekick JX 1.6 L4 GAS
Product Compatibility
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Safety
R-12 Systems
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least...
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BRAKE SERVICE PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Sidekick cars and light trucks from 1990+.
Anti-lock Brakes -> ABS-VI -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> On Board Diagnostics
Vehicle: 1994 Suzuki Sidekick JX 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
On Board Diagnostics
This system has a sophisticated diagnosis system, that when accessed with a bi-directional "Scan" tool, is designed to identify any system fault as specifically as possible, including intermittent faults. Each input and output to the system can be monitored by using a suitable bi-directional "Scan" tool, monitoring inputs and outputs allows for fault confirmation and repair verification. The "Scan" tool can also be used to manually control components and perform functional tests. Connect "Scan" tool to data link connector located...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Sidekick cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Replacement -> Except Aerio, 1998-02 Swift & 1999-02 Esteem -> Fuel System Pressure Relief -> Removal & Installation -> With Onboard Refueling Vapor Recovery System
Vehicle: 1994 Suzuki Sidekick JX 1.6 L4 GAS
With Onboard Refueling Vapor Recovery System
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flamma...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Sidekick cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble -> Snap Ring Type
Vehicle: 1997 Suzuki Sidekick JA 1.6 L4 GAS
Disassemble
Snap Ring Type
This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.
- Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke using suitable tool.
- Position yoke with grease fitting pointing up, if equipped.
- Position socket with ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Sidekick cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Sidekick cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1990-98 Sidekick
Vehicle: 1993 Suzuki Sidekick JS 1.6 L4 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code.On models less OBD II, after diagnosis and repair are complete, the self-diagnostic system memory can be cleared by removing the PCM fuse, disconnecting PCM electrical connectors, isolating the battery ground cable for more than 60 seconds. On models equ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Sidekick cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Suzuki Sidekick JS 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Sidekick AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Sidekick cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Suzuki Sidekick JS 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt and ...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Sidekick AUTOMOBILES
Component location diagrams for most Suzuki Sidekick cars and light trucks sold in the U.S. from 1990+.
 I/P Wiring Harness G, I & Q Connector Locations Diagram for 1996 Suzuki Sidekick JX 1.6 L4 GASComponents on diagram: |
 Engine Compartment Ground Locations Diagram for 1995 Suzuki Sidekick JLX 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki Sidekick AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Sidekick cars and light trucks sold in the U.S.
 1997 Suzuki Sidekick JX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1994 Suzuki Sidekick JX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Sidekick AUTOMOBILES
OEM TSB listings for most Suzuki Sidekick cars and light trucks sold in the U.S. from 1985+.
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Document: INTAKE MANIFOLD & THERMOSTAT - FACTORY MODIFICATION Vehicle: 1993 Suzuki Sidekick JX 1.6 L4 GAS Auto Systems: |
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Document: CRANKSHAFT TIMING BELT PULLEY BOLT TORQUE - S/M REV Vehicle: 1996 Suzuki Sidekick JA 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Sidekick AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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