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1991 Suzuki Sidekick CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Sidekick car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Sidekick automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Suzuki -> Cooling Fans -> SWIFT -> 1991 -> 1992 -> A/C CONDENSER FAN -> COMPONENT REPLACEMENT -> Cooling Fan, Replace -> DESCRIPTION -> ENGINE COOLING FAN -> Radiator Fan -> SYSTEM DIAGNOSIS & TESTING -> Thermo Switch, Replace -> TROUBLESHOOTING
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
DESCRIPTION
Radiator Fan
When the ignition switch is in the On position, system voltage is applied through ignition fuse to radiator fan switch. The fan switch closes when engine coolant temperature reaches 208°F. With fan switch closed, voltage is applied to radiator fan motor. Since fan motor is permanently grounded, fan operates as soon as voltage is applied. When temperature falls below 199°F, fan switch opens and voltage to fan motor is interrupted.
A/C Condenser Fan
When ignition switch is in On position, system voltage is applied to dual pressure swit...
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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
SUZUKI, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> SAMURAI -> SIDEKICK & SWIFT
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
SAMURAI
Pads, Replace
- Raise and support vehicle, then remove wheel assembly.
- Remove caliper antirattle clip, Fig. .
- Remove caliper guide pin caps.
- Using a 6mm Allen wrench, remove caliper guide pins.
- Remove pad protectors, then caliper cylinder.
- Remove pads.
- Reverse procedure to install noting the following:
- Torque caliper bolts to specifications.
- Install wheel assemblies.
- Lower vehicle and perform brake test.
Caliper Service
- Raise and support vehicle.
- Disconnect brake hose from caliper.
- Remove caliper guide pin caps.
- Using a 6mm Allen wrench, remove caliper guide pins, then caliper.
- Cl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> 1989-95 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
- Raise and support vehicle, then drain transaxle oil into appropriate container.
- Remove tires and wheels.
- Remove locking hub, then driveshaft circlip.
- Remove stabilizer ball joint nut, then tie rod castle nut.
- Remove caliper bolt, then caliper from disc.
- Remove knuckle ball joint stud nut, then support lower arm with suitable jack.
- Remove strut bracket bolts.
- Remove knuckle and wheel hub assembly, by lowering jack.
- On RH side, to detach snap ring fitted on spline of differential side joint from differential side gear, pull inboard joint using a tire l...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect alternator lead wire and coupler.
- Disconnect canister with canister mounting b...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1990-98 Sidekick
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code.On models less OBD II, after diagnosis and repair are complete, the self-diagnostic system memory can be cleared by removing the PCM fuse, disconnecting PCM electrical connectors, isolating the battery ground cable for more than 60 seconds. On models equ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt and ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Suzuki Sidekick AUTOMOBILES
Component location diagrams for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. from 1990+.
 Battery & Main Fuse Box Wiring Diagram for 1991 Suzuki Sidekick JX 1.6 L4 GASComponents on diagram: |
 Cowl Upper Wiring Diagram for 1991 Suzuki Sidekick JL 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Suzuki Sidekick AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S.
 1991 Suzuki Sidekick JS 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Suzuki Sidekick JS 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Suzuki Sidekick AUTOMOBILES
OEM TSB listings for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. from 1985+.
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Document: OIL LEAK IDENTIFICATION Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS Symptoms: |
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Document: BEVEL PINION MOUNTING DISTANCE Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Suzuki Sidekick AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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