1991 Suzuki Sidekick Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Sidekick car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 Suzuki Sidekick automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1991 Suzuki Sidekick

  • 1991 Suzuki Sidekick JLX 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JS 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JX 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JL 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0

BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, DRUM BRAKES -> TIGHTENING SPECIFICATIONS -> SAMURAI & SIDEKICK
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, DRUM BRAKES -> SIDEKICK -> BRAKE DRUM, REPLACE -> BRAKE SHOE, REPLACE -> WHEEL CYLINDER, REPLACE
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS

BRAKE DRUM, REPLACE

  • Engage parking brake, then raise and support vehicle.
  • Remove wheels, then brake drum nuts. Release parking brake lever.
  • Loosen parking brake cable locking nut. Rear part of brake lever cover must be lifted to access brake cable.
  • On 1990 models, to increase clearance between shoe and drum, pull shoe hold down pin stopper plate .2 inch (5 mm) toward center of vehicle, Fig. .
  • On 1991-92 models, to increase clearance between shoe and drum, proceed as follows:
    • Remove backing plate plug.
    • Insert screwdriver into plug hole till its tip contacts shoe hold down spring, then push hol...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL HEIGHT ADJUSTMENT
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS

The brake pedal should normally be at same height as clutch pedal. Check that distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole should be ...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, ANTI-LOCK BRAKES -> COMPONENT TESTING -> 4WD SWITCH -> PRESSURE LIMIT (ISOLATION/DUMP) VALVE -> RWAL RELAY -> RWAL SYSTEM ELECTRIC CIRCUIT CHECK -> STOP LIGHT SWITCH -> WHEEL SPEED SENSOR
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS

RWAL SYSTEM ELECTRIC CIRCUIT CHECK

The electrical circuit of RWAL system can be checked by measuring voltage of ECM connector terminals. RWAL ECM cannot be check by itself. If is strictly prohibited to connect voltmeter or ohmmeter to RWAL ECM with harness connector disconnected from it.

Battery must be fully charged to perform this test as terminal voltage will be directly affected by battery voltage.

  • Remove RWAL ECM from body.
  • Connect RWAL ECM harness coupler to RWAL ECM.
  • Check voltage at each terminal of coupler connected. Refer to Fig. for voltage specifications.

WHEEL SPEED SEN...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, POWER BRAKE UNITS -> BRAKE BOOSTER OVERHAUL
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS

Refer to Figs through when performing this procedure.

  • Remove piston rod from booster, then push rod clevis and nut.
  • Set booster in booster overhaul set No. 09950-88210, Fig.
  • Tighten tool bolt clockwise until No. 1 body projecting part and No.2 body depressed part fit each other, Fig. Mark both body parts.
  • Remove booster from tool, then separate No. 1 and No. 2 bodies. Hold both bodies carefully to prevent either body from jumping off by spring force.
  • Remove piston return spring.
  • From No. 2 body, remove boot, air cleaner elements and air cleaner separator.
  • On Sidekick models, ...

CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Sidekick BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> MASTER CYLINDER OVERHAUL
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS

  • Remove master cylinder as outlined under "Master Cylinder, Replace."
  • Remove circlip, then the primary piston.
  • Remove piston stoppe...

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