1991 Suzuki Sidekick Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Sidekick car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 Suzuki Sidekick automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1991 Suzuki Sidekick

  • 1991 Suzuki Sidekick JLX 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JS 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JX 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0
  • 1991 Suzuki Sidekick JL 1.6 L4 GAS, CC:1590, CID:97, Fuel Injection, Aspiration:97, Engine VIN:, Desg:0

BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, POWER BRAKE UNITS -> DESCRIPTION
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pres...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL HEIGHT ADJUSTMENT
Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS

The brake pedal should normally be at same height as clutch pedal. Check that distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole should be ...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> 4WD SWITCH -> RWAL ECM -> WHEEL SPEED SENSOR
Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS

RWAL ECM

  • Disconnect battery ground cable, then remove left side radio speaker from instrument panel.
  • Remove engine ECM with cover, bracket and fuse box from steering column holder.
  • Disconnect coupler from RWAL ECM, then remove RWAL ECM from dash panel.
  • Reverse procedure to install.

WHEEL SPEED SENSOR

  • Turn ignition switch Off, then remove sensor cover.
  • Disconnect coupler from sensor, then remove sensor from differential carrier.
  • Rev...

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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> SAMURAI -> SIDEKICK & SWIFT
Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS

SAMURAI
Pads, Replace
  • Raise and support vehicle, then remove wheel assembly.
  • Remove caliper antirattle clip, Fig. .
  • Remove caliper guide pin caps.
  • Using a 6mm Allen wrench, remove caliper guide pins.
  • Remove pad protectors, then caliper cylinder.
  • Remove pads.
  • Reverse procedure to install noting the following:
    • Torque caliper bolts to specifications.
    • Install wheel assemblies.
    • Lower vehicle and perform brake test.
Caliper Service
  • Raise and support vehicle.
  • Disconnect brake hose from caliper.
  • Remove caliper guide pin caps.
  • Using a 6mm Allen wrench, remove caliper guide pins, then caliper.
  • Cl...

CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Sidekick BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, POWER BRAKE UNITS -> BRAKE BOOSTER OVERHAUL
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS

Refer to Figs through when performing this procedure.

  • Remove piston rod from booster, then push rod clevis and nut.
  • Set booster in booster overhaul set No. 09950-88210, Fig.
  • Tighten tool bolt clockwise until No. 1 body projecting part and No.2 body depressed part fit each other, Fig. Mark both body parts.
  • Remove booster from tool, then separate No. 1 and No. 2 bodies. Hold both bodies carefully to prevent either body from jumping off by spring force.
  • Remove piston return spring.
  • From No. 2 body, remove boot, air cleaner elements and air cleaner separator.
  • On Sidekick models, ...

CLICK HERE TO GET FULL ACCESS TO 1991 Suzuki Sidekick BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Suzuki Sidekick cars and light trucks from 1990+.

SUZUKI, ANTI-LOCK BRAKES -> DIAGNOSIS TESTING -> DIAGNOSTIC TESTS -> READING DIAGNOSTIC CODE
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS

READING DIAGNOSTIC CODE

Release parking brake. Momentarily jump terminal 5 of monitor coupler to terminal 3, Fig Connect jumper for longer than 2 seconds. Brake warning light should start flashing.

Each code consists of short flashes and a final long flash. Flashing is repeated until ignition key is turned off.

If engine is turned ...

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