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Suzuki Aerio CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Aerio car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Aerio automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Manual A/C & Heater System Diagnosis & Testing -> A/C System Diagnosis & Testing -> A/C System Performance Test
Vehicle: 2004 Suzuki Aerio 2.3 L4 GAS
A/C System Performance Test
- Ensure vehicle is not in direct sunlight and ambient temperature is between 59-95°F.
- Connect manifold gauge set to high and low sides of system.
- Start engine and allow to run at 1500 RPM, then activate air conditioner.
- Set blower switch to "HI" and temperature lever to "COOL."
- Set Mode control switch to "RECIRCULATION" position.
- Open all windows and doors, then position dry bulb thermometer in cool air outlet and psychrometer (combination dry/wet bulb thermometer) near evaporator inlet.
- Ensure h...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> Aerio -> Equipped w/Onboard Refueling Vapor Recovery System
Vehicle: 2005 Suzuki Aerio LX 2.3 L4 GAS
Equipped w/Onboard Refueling Vapor Recovery Syste...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Aerio cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove driveshaft nut while depressing brake pedal.
- Remove caliper carrier and caliper. Position caliper aside to prevent bending or twisting of brake hose.
- Remove brake disc screws, then the disc by using two 8mm bolts screwed into disc face.
- Remove wheel hub using s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Suzuki Aerio 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove nut from starter cable B+ terminal and disconnect wire connector from solenoid S-terminal.
- Remove bolts securing sta...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2002 Suzuki Aerio SX 2.0 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Aerio cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
- Drain engine coolant into suitable container.
- Disconnect cooling fan electrical connector.
- On models equipped with A/C, remove auxiliary cooling fan.
- On all models, remove reservoir.
- Disconnect u...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Aerio AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Remove engine under cover of right side from vehicle body.
- Loosen ...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Aerio AUTOMOBILES
Component location diagrams for most Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
 Air Bag System Construction Diagram for 2002 Suzuki Aerio 2.0 L4 GASComponents on diagram: |
 Body Components Diagram for 2007 Suzuki Aerio Premium 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki Aerio AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Aerio cars and light trucks sold in the U.S.
 2007 Suzuki Aerio 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Suzuki Aerio 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Aerio AUTOMOBILES
OEM TSB listings for most Suzuki Aerio cars and light trucks sold in the U.S. from 1985+.
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Document: CORRECT COOLANT USAGE Vehicle: 2006 Suzuki Aerio SX 2.3 L4 GAS Auto Systems: |
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Document: CORRECT TORQUE CONVERTER BOLTS Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Aerio AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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