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2004 Suzuki Aerio CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Suzuki Aerio car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Aerio automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Suzuki -> Fuel Filter Replacement -> Aerio, 1998-02 Swift & 1999-02 Esteem -> Fuel System Pressure Relief -> Removal & Installation -> With Onboard Refueling Vapor Recovery System
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
With Onboard Refueling Vapor Recovery System
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or n...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Suzuki Aerio 2.3 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove driveshaft nut while depressing brake pedal.
- Remove caliper carrier and caliper. Position caliper aside to prevent bending or twisting of brake hose.
- Remove brake disc screws, then the disc by using two 8mm bolts screwed into disc face.
- Remove wheel hub using s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Starter, Replace
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Suzuki Aerio SX 2.3 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on water outlet cap.
- Remove hose from water outlet cap.
- Remove hose from vehicle.
- Reverse proce...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Suzuki Aerio AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Suzuki Aerio 2.3 L4 GAS
- Remove battery ground cable.
- Remove nuts from righthand engine cover, then remove cover.
- Rotate or lift belt tensioner arm clockwise, using...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Suzuki Aerio AUTOMOBILES
Component location diagrams for most 2004 Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
 A/C System Diagram for 2004 Suzuki Aerio SX 2.3 L4 GASComponents on diagram: |
 Cruise Control Components Diagram for 2004 Suzuki Aerio 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Suzuki Aerio AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Suzuki Aerio cars and light trucks sold in the U.S.
 2004 Suzuki Aerio 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2004 Suzuki Aerio 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Suzuki Aerio AUTOMOBILES
OEM TSB listings for most 2004 Suzuki Aerio cars and light trucks sold in the U.S. from 1985+.
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Document: CORRECT COOLANT USAGE Vehicle: 2004 Suzuki Aerio 2.3 L4 GAS Auto Systems: |
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Document: PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS Vehicle: 2004 Suzuki Aerio 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Suzuki Aerio AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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