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Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2001-02 -> Oil Charge -> 3.5 RL -> 4Runner -> 626 -> Accent -> Accord -> Acura -> Amigo, Rodeo & Trooper -> Audi -> Avalon -> B-Series Pickup & Tribute -> BMW -> Cabrio, Golf, GTI & Jetta -> Camry & Camry Solara -> Celica & Echo -> Civic & CR-V -> CL -> Corolla -> Daewoo -> Diamante -> Eclipse -> Elantra & Tiburon -> ES300 -> Eurovan -> Forester & Legacy -> Galant -> GS300 & GS430 -> Hombre -> Honda -> Hyundai -> Impreza -> Infiniti -> Integra -> IS300, LS430, RX300 & SC430 -> Isuzu -> Jaguar -> Kia -> Land Cruiser -> Land Rover -> Lexus -> LX470 -> Mazda -> MDX -> Mercedes Benz -> Miata -> Millenia -> Mirage & Lancer -> Mitsubishi -> Montero -> Montero Sport -> MPV -> MR2, Highlander & Sequoia -> New Beetle -> Nippondenso Compressor -> Nissan -> Odyssey -> Outback -> Passat -> Passport -> Porsche -> Prelude & S2000 -> Protege -> RAV4 -> RSX -> Saab -> Sanden Compressor -> Santa Fe & Sonata -> Sienna & Tacoma -> Subaru -> Suzuki -> TL -> Toyota -> Tundra -> VehiCROSS -> Volkswagen -> Volvo -> XG300 & XG350
Vehicle: 2001 Suzuki Grand Vitara 2.5 V6 GAS
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
Acura
Integra
When replacing compressor drain old and new units. Add oil to new compressor equal to 5.0 oz. minus amount drained from old unit, but do not add more than 1.7 oz. of oil.
When replacing other system components add the following amount of new oil...
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BRAKE SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS
Brake Drum, Replace
Esteem
- Raise and support vehicle, then remove wheel.
- Remove drum screws.
- Release parking brake lever.
- Remove parking brake lever cover, then loosen parking brake cable locking nut.
- To increase clearance between shoe and drum, proceed as follows:
- Remove backing plate plug.
- Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Before installing drum, maximize...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 2005 Suzuki Grand Vitara EX 2.5 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2008 Suzuki Grand Vitara 2.7 V6 GAS
- Raise and support vehicle.
- Give match marks on joint flange and propeller shaft.
- Remove rear propeller shaft.
- Drain transfer oil into a suitable container once front propeller s...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2006 Suzuki Grand Vitara Xsport 2.7 V6 GAS
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressur...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Suzuki Grand Vitara 2.7 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner housing and outlet hose and lay aside.
- Disconnect wiring connector from back of alternator.
- Remove nut from alternator B+ terminal from back of alternator.
- Loosen adjusting bolt on belt tensioner. Using a suitable tool rotate belt tensioner clockwise to relieve tension from drive belt.
- Remove drive belt.
- Remove alternator bracket bolts then remove bracket.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2006-09 Grand Vitara
Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS
Normal service, inspect the cabin air filter every 15,000 miles and replace as required. Severe service, inspect the cabin air filter every 6,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Open the glove box, then remove the screw.
- Remove the glove box assembly.
- Release the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Suzuki Grand Vitara 2.5 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Suzuki Grand Vitara Xsport 2.4 L4 GAS
- Disconnect battery ground cable at battery.
- Loosen belt tensioner by turning tensioner clockwise, using suitable tool.
- While keeping tensio...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
Component location diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
 Camshaft Position Sensor Diagram for 2008 Suzuki Grand Vitara Xsport 2.7 V6 GASComponents on diagram: |
 HVAC Components Diagram for 2002 Suzuki Grand Vitara XL-7 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S.
 2001 Suzuki Grand Vitara XL-7 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Suzuki Grand Vitara Luxury 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Grand Vitara AUTOMOBILES
OEM TSB listings for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.
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Document: VIN # REGISTRATION AFTER ECM REPLACEMENT Vehicle: 2005 Suzuki Grand Vitara EX 2.5 V6 GAS |
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Document: OIL LEAK IDENTIFICATION Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Grand Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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