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Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Suzuki -> Electric Cooling Fans -> Troubleshooting -> Esteem & Swift
Vehicle: 2001 Suzuki Grand Vitara XL-7 2.7 V6 GAS
Esteem & Swift
Refer to Figs. through for troubleshooting procedures.
- Check A/C and IG fuses and fus...
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BRAKE SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Diagnosis & Testing -> Brake Fluid Leakage Inspection -> Road Test -> Substandard Or Contaminated Brake Fluid
Vehicle: 2005 Suzuki Grand Vitara LX 2.5 V6 GAS
Road Test
Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if vehicle stops evenly and effectively.
Also road test vehicle to see if it pulls to one side without brake application. If it does, inspect tire pressure, front end alignment and front suspension attachments for looseness.
Brake Fluid Leakage Inspection
Inspect master cylinder fluid levels. While a slight drop in reservoir level does result from normal linin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 2003 Suzuki Grand Vitara XL-7 2.7 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2009 Suzuki Grand Vitara 2.4 L4 GAS
Disassemble
- Place match marks on flange yoke and shaft.
- Using snap ring plier, remove 2 circlips.
- Using special tool 09926-48010 or equivalent, push spider bearing race out 0.12 - 0.16 in. from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
- Tapping yoke with a hammer, completely remove bearing race.
- Take out bearing race on other side in same way as in Step 3 and 4.
- Push out bearing race on flange yoke side as described in Step 2 and 3, and then, holding bearing race in a vise, tap flange yoke and take out race.
- Remove ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2005 Suzuki Grand Vitara EX 2.5 V6 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Suzuki Grand Vitara Premium 2.7 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner housing and outlet hose and lay aside.
- Disconnect wiring connector from back of alternator.
- Remove nut from alternator B+ terminal from back of alternator.
- Loosen adjusting bolt on belt tensioner. Using a suitable tool rotate belt tensioner clockwise to relieve tension from drive belt.
- Remove drive belt.
- Remove alternator bracket bolts then remove bracket.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2003-05 Grand Vitara & 2003-06 XL-7
Vehicle: 2003 Suzuki Grand Vitara XL-7 2.7 V6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Open the glove box, then remove the screw.
- Remove the glove box assembly.
- Release the cabin air filter access cover tabs, then remove the cabin air...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2005-06 Grand Vitara -> Relearn -> Reset
Vehicle: 2006 Suzuki Grand Vitara Premium 2.7 V6 GAS
Reset
This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressure of the tire and adjust it to specified pressure. When the vehicle is driven more than 25 mph for 2 minutes after the adjustment, the lamp will go off.
Relearn
- Turn the ignition switch to on position, then perform following steps within 15 seconds:
- Press driver side door switch within five seconds after turning the ignition switch on, keep switch pressed for two seconds.
- Release driver door swi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS
- Remove battery ground cable.
- Loosen two tensioner pulley bolts to relieve tension from drive belt.
- Remove drive belt.
- Clean pulleys and inspect for any bent or damaged pulleys.
- Reverse procedure no...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
Component location diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
 Relays Diagram for 2008 Suzuki Grand Vitara Luxury 2.7 V6 GASComponents on diagram: |
 Instrument Panel Connectors Diagram for 2008 Suzuki Grand Vitara Luxury 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S.
 2006 Suzuki Grand Vitara Xsport 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Suzuki Grand Vitara 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Grand Vitara AUTOMOBILES
OEM TSB listings for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE MANUAL UPDATE: ADDITIONAL INFORMATION TO "REAR WIPER AND WASHER SYMPTOM DIAGNOSIS" Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS Auto Systems: |
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Document: PROGRAMMABLE KEYLESS ENTRY SYSTEM Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Grand Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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