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Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
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BRAKE SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Troubleshooting -> Brake Pull -> Brake Warning Light On Or Flashing, After Engine Start -> Brake Warning Light On, w/Brake Pedal Applied -> Dragging Brakes -> Excessive Pedal Travel -> Low Braking Force
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Low Braking Force
- Fluid leakage from brake lines and/or hoses.
- Air in brake system.
- Faulting wheel cylinder and/or caliper assembly.
Brake Pull
- Faulting wheel cylinder and/or caliper assembly.
- Loose calipers.
- Restricted brake line or hose.
Excessive Pedal Travel
- Partial brake system failure.
- Insufficient fluid in master cylinder reservoirs.
- Air in system.
Dragging Brakes
- Master cylinde...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Replacement -> Grand Vitara, Verona, Vitara & XL-7 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2006 Suzuki Grand Vitara 2.7 V6 GAS
Fuel System Pressure Relief
- Loosen the fuel filler cap to relieve fuel tank pressure.
- Remove the fuel pump relay/fuse from relay or fuse box located in engine compartment.
- Start the engine and allow to stall. Crank the engine for several seconds more to ensure relief of any remaining fuel pressure.
- Disconnect the battery ground cable.
- Install the fuel pump relay/fuse.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related componen...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2003 Suzuki Grand Vitara XL-7 2.7 V6 GAS
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove axle shaft drive flange or hub cap.
- On models equipped with ABS, remove wheel speed sensor from knuckle and harness clamp from strut.
- Remove caliper bolt, then suspend caliper.
- Remove brake disc.
- Remove front wheel bearing lock washer by loosening four screws.
- Remove front wheel bearing lock nut using special tool No. 09951-16050, or equivalent.
- Remove front wheel bearing washer.
- Remove wheel hub c...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Suzuki Grand Vitara Xsport 2.4 L4 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Suzuki Grand Vitara XL-7 2.7 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet hose and air cleaner assembly.
- Remove power steering return line clamp bolt.
- Raise and support vehicle.
- Remove righthand front wheel, then drain transaxle fluid into suitable container.
- Disconnect tie rod end from steering knuckle using suitable tool.
- Drive out drive shaft joint to release snap ring fitting from joint spline at cen...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 2006-09 Grand Vitara
Vehicle: 2008 Suzuki Grand Vitara Xsport 2.7 V6 GAS
Normal service, inspect the cabin air filter every 15,000 miles and replace as required. Severe service, inspect the cabin air filter every 6,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Open the glove box, then remove the screw.
- Remove the glove box assembly.
- Release the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1999-2009 Grand Vitara
Vehicle: 2007 Suzuki Grand Vitara Luxury 2.7 V6 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code. After diagnosis and repair are complete, the self-diagnostic system memory can be cleared using a suitable sca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki Grand Vitara cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Suzuki Grand Vitara 2.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki Grand Vitara AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Suzuki Grand Vitara 2.7 V6 GAS
- Remove battery ground cable.
- Loosen two tensioner pulley bolts to relieve tension from drive belt.
- Remove drive belt.
- Clean pulleys and inspect for any bent or damaged pulleys.
- Reverse procedure no...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
Component location diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
 Rear End Connectors Diagram for 2007 Suzuki Grand Vitara Xsport 2.7 V6 GASComponents on diagram: |
 Instrument Panel Connectors Diagram for 2007 Suzuki Grand Vitara 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Suzuki Grand Vitara AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki Grand Vitara cars and light trucks sold in the U.S.
 2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Suzuki Grand Vitara 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki Grand Vitara AUTOMOBILES
OEM TSB listings for most Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL CAMPAIGN: ER, FUEL PRESSURE REGULATOR REPLACEMENT AND VACUUM LINE REROUTING Vehicle: 2001 Suzuki Grand Vitara 2.5 V6 GAS |
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Document: PASS-THRU REPROGRAMMING SOFTWARE VERSION 1.8.3.0 - REVISED Vehicle: 2005 Suzuki Grand Vitara LX 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki Grand Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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