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1999 Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1998-2000 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Brake Drum, Replace
Esteem
- Raise and support vehicle, then remove wheel.
- Remove drum screws.
- Release parking brake lever.
- Remove parking brake lever cover, then loosen parking brake cable locking nut.
- To increase clearance between shoe and drum, proceed as follows:
- Remove backing plate plug.
- Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Before installing drum, maximize...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> 1999-06 Grand Vitara & Vitara -> Normal Service -> Severe Service
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Normal Service
Replace eve...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
CV AXLE SHAFT, Replace -> Left Side -> Right Side
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Left Side
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove axle shaft drive flange or hub cap.
- Remove driveshaft circlip and front spindle thrust washer.
- Remove driveshaft flange bolts and nuts.
- Remove driveshaft assembly to differential. To prevent breakage of boots be careful not to bring them into contact with other parts when removing driveshaft assembly.
- Remove driveshaft oil seal using suitable tool. Do not damage driveshaft joint.
- Reverse procedure to install, noting the following:
- Torque wheel lug nuts to 80 ft. lbs.
- Torque wheel hub nut to 127 ft. lb...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Alternator, Replace
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet hose and air cleaner assembly.
- Remove power steering return line clamp bolt.
- Raise and support vehicle.
- Remove righthand front wheel, then drain transaxle fluid into suitable container.
- Disconnect tie rod end from steering knuckle using suitable tool.
- Using suitable hammer, drive out drive shaft joint to release snap ring fitting fro...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Cabin Air Filter Service -> Suzuki -> 1999-2002 Grand Vitara, 1999-2004 Vitara & 2001-02 XL-7
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect and isolate the battery ground cable. Wait at least 90 seconds for the air bag system back-up power supply to discharge.
- Remove the air bag fuse from the fuse panel located at the lower lefthand side of the instrument panel.
- From under the lefthand side of the instrument panel, disconnect the yellow air bag system contact coil electrical connector, Fig. . Lift up the connector locking lever, then disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1999-2009 Grand Vitara
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
The MIL will be illuminated when the ignition switch is placed in the on position. When the engine is started, the lamp should go out. If it remains lit after engine start-up, the self-diagnostic system has detected a problem and stored a diagnostic trouble code. After diagnosis and repair are complete, the self-diagnostic system memory can be cleared using a suitable sca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
- Disconnect battery ground cable at battery.
- Loosen power steering pump drive belt adjusting bolt...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Component location diagrams for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
 Passenger Compartment Component Locations Diagram for 1999 Suzuki Grand Vitara 2.5 V6 GASComponents on diagram: |
 Transmission Component Locations Diagram for 1999 Suzuki Grand Vitara 2.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Suzuki Grand Vitara AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S.
 1999 Suzuki Grand Vitara 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 1999 Suzuki Grand Vitara 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Suzuki Grand Vitara AUTOMOBILES
OEM TSB listings for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.
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Document: SPECIAL COVERAGE ADJUSTMENT "PQ": CORROSION INSPECTION OF FRONT SUSPENSION FRAME Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS Auto Systems: |
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Document: OIL LEAK IDENTIFICATION Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Suzuki Grand Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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