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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
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BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Esteem, Grand Vitara, Sidekick, Vitara & X-90 -> Power Brake Unit, Replace -> Swift
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Power Brake Unit, Replace
- Remove master cylinder from booster as outlined under " Master Cylinder, Replace," in "Hydraulic Brakes."
- Disconnect pushrod clevis from brake pedal arm.
- Disconnect vacuum hose from booster.
- Remove booster attaching nuts, then the booster assembly.
- Reverse procedure to install, then ensure brake pedal height and pedal travel is correct as outlined under "Brake Pedal Height, Adjust," and "Brake Pedal Travel Check" in "Hydraulic Brakes."
Brake Booster Overhaul
Swift
Refer to Fig., when performing this procedure.
- Remove piston rod from booster, then the pushrod clev...
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BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...
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BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheels.
- Remove caliper as outlined under "Caliper Service." During removal, be careful not to damage brake f...
CLICK HERE TO GET FULL ACCESS TO 1999 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Esteem and Swift models, 4.51-4.54 inches (114.5-115.5 mm).
- On Grand Vitara and Vitara models, 7.60-7.99 inches (193-203 mm) for 1999 and 8.19-8.58 inches (208-218) for 2000-02.
- On Sidekick and X-90 models, 6.60-6.64 inches (167.6-168.6 mm)
Brake Pedal Travel Inspection
- Start engine, then depress brake pedal a few times.
- Apply ap...
CLICK HERE TO GET FULL ACCESS TO 1999 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Master Cylinder Overhaul
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Remove circlip, then the primary piston.
- Remove pisto...
CLICK HERE TO GET FULL ACCESS TO 1999 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Suzuki Grand Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Master Cylinder -> System Bleed
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleed
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
- Fill master cylinder reservoir. Reservoir should be kept at least half full during bleeding operation.
- Remove bleeder plug cap, then attach vinyl tube to bleeder plug of component to be bled. Insert other ...
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