2002 Toyota Sienna Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Disc Brake Specifications
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Refer to the disc brake specifications under "Rear ... "

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except Land Cruiser & 4Runner -> Except Sienna -> Land Cruiser & 4Runner -> Master Cylinder -> Models w/Load Sensing Proportioning Valve (LSPV) -> Models w/Proportioning & Bypass Valve (P-BV) -> Proportioning Valve -> Sienna -> Wheel Cylinders
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Master Cylinder

Except Sienna
  • Remove brake fluid with syringe.
  • On RAV4 models, remove air cleaner cover with air cleaner hose.
  • On all models, label and disconnect brake lines using line wrench 09751-36011, 09023-00100, or equivalent. Cap brake lines from master cylinder.
  • Disconnect wire connector from brake pressure switch and then disconnect level warning switch connector, if equipped.
  • Remove master cylinder to brake unit attaching nuts, then remove master cylinder, wire clamp, gasket and 3-way union, as needed.
  • Reverse procedure to install. Bleed brake system.
Sienna
  • Remove air c...

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> Brake Pedal Height & Freeplay
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Brake Pedal Height & Freeplay

Refer to Fig. for pedal height and freeplay references.

  • Loosen stop light switch, then the clevis locknut.
  • Adjust pedal height by turning pushrod.
  • Tighten locknut an...

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Except Sienna -> Inspection -> Master Cylinder -> Overhaul -> Sienna -> Wheel Cylinders
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Master Cylinder

Except Sienna
Disassemble

For the following procedures, refer to Fig. for assistance.

  • Remove master cylinder boot.
  • Remove setscrew and reservoir tank, then the cap and strainer from reservoir.
  • Remove two grommets and place cylinder in vise.
  • Push piston in and remove stopper bolt, Fig. .
  • Push pistons in and remove snap ring, then No. 1 piston carefully by hand.
  • Place cylinder on edges of two wooden blocks and tap on cylinder until No. 2 piston comes out.
Inspection

Clean parts with compressed air. Inspect cylinder bore for rust and scoring. Also, inspect for wear or damag...

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Brake Booster, Replace

Except Sequoia, Sienna & Tundra
Removal
  • Remove master cylinder as outlined under "Master Cylinder, Replace" in "Hydraulic Brake Systems."
  • Remove charcoal vapor canister as necessary.
  • Remove brake booster vacuum hose.
  • On Supra models, remove pedal bracket stay.
  • On all models, remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
  • Remove brake booster nuts. Pull out booster and gasket.
Installation
  • Adjust length of booster pushrod as follows:
    • Install gasket on master cylinder.
    • Install brake booster pushrod gauge tool No. 09737-00010, or equivalent...

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BRAKE SERVICE PROCEDURES FOR 2002 Toyota Sienna AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Toyota Sienna cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 1997-2000 4RUNNER -> 1997-2000 RAV4 -> 1997-2001 CAMRY W/BOSCH ABS -> 1997-2001 CAMRY W/NIPPONDENSO ABS -> 1997-2001 CAMRY W/TRAC -> 1998-2000 SIENNA LESS VSC -> 2001-02 4RUNNER -> 2001-02 RAV4 -> 2001-02 SIENNA LESS VSC -> 2002 CAMRY W/ABS, BA, TRAC & VSC -> 2002 CAMRY W/BOSCH ABS -> 2002 CAMRY W/DENSO ABS -> 4Runner -> ABS Warning Lamp -> Accessing Diagnostic Trouble Codes -> Anti-Lock Brake System (ABS) -> Avalon -> AVALON LESS TRAC -> AVALON W/TRAC -> Avalon, Camry, Celica, Corolla, Echo, MR2, RAV4, Paseo, Sienna, Supra & Tercel -> Brake Actuator -> Camry -> Camry Solara -> CAMRY SOLARA LESS TRAC -> CAMRY SOLARA W/TRAC -> CELICA -> Clearing Diagnostic Trouble Codes -> Component Testing -> Corolla -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Echo -> HIGHLANDER W/ABS, BA, TRAC & VSC -> HIGHLANDER W/BA & ABS -> Land Cruiser -> LAND CRUISER LESS VSC -> LAND CRUISER w/VSC -> Land Cruiser, Previa, Tacoma, T100 & 4Runner -> Less Toyota Hand Held Tester -> Less Toyota Hand-Held Tester -> MR2 -> PASEO -> Previa -> RAV4 -> Sequoia -> Sequoia & Tundra -> Sienna -> SIENNA W/VSC -> Speed Sensor -> Stop Lamp Switch -> Supra -> SUPRA LESS TRAC -> SUPRA W/TRAC -> System Testing -> T100 -> Tacoma -> Tc Terminal -> Tercel -> Traction Control (TRAC) Warning Lamp -> Ts Terminal -> Tundra -> Vehicle Skid Control (VSC) Warning Lamp -> Wiring Diagrams -> With Toyota Hand Held Tester -> With Toyota Hand-Held Tester
Vehicle: 2002 Toyota Sienna 3.0 V6 GAS

Accessing Diagnostic Trouble Codes

Less Toyota Hand-Held Tester
  • On Land Cruiser models, ensure center differential is free.
  • On all models, turn ignition switch to On position.
  • Disconnect short pin from Data Link Connector 1 (DLC1).
  • Connect terminals Tc and E1 or CG of DLC1 or DLC3 using tool No. 09843-18020, or equivalent, Figs. through .
  • Read and record number of times ANTI-LOCK warning lamp flashes.
  • If system is operating properly, (no faults) warning lamp will blink once every .25 seconds.
  • Connect actuator check connector and ensure proper operation.
With Toyota Hand-Held Tester
  • O...

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