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BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Less Bleeding Unit -> With Bleeding Unit
Vehicle: 2002 Volvo S40 1.9 L4 GAS
With Bleeding Unit
- Ensure ignition switch is turned Off.
- Raise and support vehicle.
- Clean filer cap on brake fluid reservoir and surrounding area.
- Remove filler cap.
- Set bleeding unit to 29-43 psi.
- Connect bleeding unit to brake fluid reservoir.
- Depress brake pedal several times to expel any air bubbles from master cylinder. Repeat this step between bleeding each brake caliper.
- Start at front lefthand wheel, remove protective cap from bleed nipple and connect hose from drain bottle.
- Open bleed nipple and close it again once no further air bubbles can be seen in fluid.
- Tighten bleed nip...
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Module -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Brake System Bleed
Refer to "Brake System Bleed" section under "Hydraulic Brake Systems."
Component Replacement
Control Module
- Ensure ignition is off.
- Remove sound proofing under instrument panel.
- Loosen band holding control module and lift module out.
- Remove control module connector.
- Reverse procedure to install.
Hydraulic Modulator
- Remove cover over hydraulic modulator.
- Remove both relays and connector.
- Disconnect ground lead from modulator
- Remove hydraulic lines to modulator noting position for installation.
- Remove screw from support and push support to right. Remove hydraulic modulator
- Reverse ...
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Microprocessor Radios
On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Master Cylinder Overhaul
Disassemble
- Remove reservoir from master cylinder.
- Drain fluid from reservoir, then remove seals.
- Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
- Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
- Clean all pistons components and cylinder with methylated spirits.
- Blow compressed air into the equalizer and overflow holes.
- Inspect master cylinder bore for scoring, ...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Component Fault Tracing
All procedures must be completed to avoid damaging the control unit.
Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.
- Inspect fuse in transient surge protector
- Inspect all connectors, wires and ground connections for ABS System.
- Switch ignition off.
- Disconnect connector from control unit by depressing lock spring and swinging connector out.
- Remove cover from hydraulic modulator.
- Remove cover from control unit connector.
- Remove white protective moldings from sides of connector.
- Inspect ground connections in connector.
- A...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB-Diagnostic Trouble Code (DTC) 1-4-1 -> MC-Diagnostic Trouble Code (DTC) 1-4-2 -> MD-Diagnostic Trouble Code (DTC) 1-4-4 -> ME-Diagnostic Trouble Codes (DTC), Valves -> MF-Diagnostic Trouble Code (DTC) 4-2-4 -> MG-Diagnostic Trouble Code (DTC) 4-4-1 -> MH-Diagnostic Trouble Code (DTC) 4-4-3 -> MJ-Diagnostic Trouble Code (DTC) 4-4-4 -> NA-ABS-Warning Indicator Does Not Light -> NB-ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC-TRACS Warning Indicator Does Not Light -> ND-TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE-Brake Warning Indicator Does Not Light -> NF-Brake Warning Indicator Does Not Go Out -> NG-Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH-Poor Braking -> NJ-Both Front Wheels Are Wholly Or Partially Locked -> NK-No TRACS Function -> P-Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 2002 Volvo S40 1.9 L4 GAS
The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.
If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.
Accessing Diagnostic Trouble Codes
Less Volvo Diagnostic Key
- Connect diagnostic lead to position 3 on diagnostic output A, then turn ignit...
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