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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volvo V40 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Anti-lock Brakes -> Description
Vehicle: 2002 Volvo V40 1.9 L4 GAS
The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic ...
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Less Bleeding Unit -> With Bleeding Unit
Vehicle: 2002 Volvo V40 1.9 L4 GAS
With Bleeding Unit
- Ensure ignition switch is turned Off.
- Raise and support vehicle.
- Clean filer cap on brake fluid reservoir and surrounding area.
- Remove filler cap.
- Set bleeding unit to 29-43 psi.
- Connect bleeding unit to brake fluid reservoir.
- Depress brake pedal several times to expel any air bubbles from master cylinder. Repeat this step between bleeding each brake caliper.
- Start at front lefthand wheel, remove protective cap from bleed nipple and connect hose from drain bottle.
- Open bleed nipple and close it again once no further air bubbles can be seen in fluid.
- Tighten bleed nip...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Component Fault Tracing
All procedures must be completed to avoid damaging the control unit.
Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.
- Inspect fuse in transient surge protector
- Inspect all connectors, wires and ground connections for ABS System.
- Switch ignition off.
- Disconnect connector from control unit by depressing lock spring and swinging connector out.
- Remove cover from hydraulic modulator.
- Remove cover from control unit connector.
- Remove white protective moldings from sides of connector.
- Inspect ground connections in connector.
- A...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Disc Brakes -> Parking Brake Service -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Parking Brake Shoes, Replace
- Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
- Raise and support vehicle, then remove rear wheels.
- Remove caliper.
- Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be required to work through holes in axle shaft flange to gain access to springs.
- Before assembly, apply a t...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if required.
- ...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Module -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Brake System Bleed
Refer to "Brake System Bleed" section under "Hydraulic Brake Systems."
Component Replacement
Control Module
- Ensure ignition is off.
- Remove sound proofing under instrument panel.
- Loosen band holding control module and lift module out.
- Remove control module connector.
- Reverse procedure to install.
Hydraulic Modulator
- Remove cover over hydraulic modulator.
- Remove both relays and connector.
- Disconnect ground lead from modulator
- Remove hydraulic lines to modulator noting position for installation.
- Remove screw from support and push support to right. Remove hydraulic modulator
- Reverse ...
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