2003 Chevrolet Express 2500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Chevrolet Express 2500

  • 2003 Chevrolet Express 2500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X
  • 2003 Chevrolet Express 2500 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V
  • 2003 Chevrolet Express 2500 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T
  • 2003 Chevrolet Express 2500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service Replacement
Vehicle: 2003 Chevrolet Express 2500 6.0 V8 GAS

The power brake uni...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2003 Chevrolet Express 2500 5.3 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • Clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Astro, Bravada, S & T Series & Safari -> Automatic Apply Parking Brakes -> Aztek, Montana, Rendezvous, Silhouette, Trans Sport, Vue & Venture -> C & K Series -> Control Rod -> Express, Savana & P Series -> Lever Type -> Manual Parking Brake -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 2003 Chevrolet Express 2500 4.8 V8 GAS

Service Brake

These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the vehicle comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Aztek & Rendezvous -> C & K Series -> Express & Savana -> Montana, Silhouette, Trans Sport & Venture -> S & T Series -> Vue
Vehicle: 2003 Chevrolet Express 2500 4.8 V8 GAS

Aztek & Rendezvous

  • Remove coolant reservoir, then relieve fuel system pressure as outlined under. "Precautions."
  • Remove cruise control cable from module, then disconnect electrical connector from cruise control module.
  • Remove cruise control module from bracket, then the front end sheet metal diagonal brace.
  • Remove PCM cover from air cleaner housing, then the PCM and set aside.
  • Remove air cleaner intake duct, then bolts from air cleaner assembly and housing.
  • Remove fuel lines from pipes and vapor line, then disconnect fluid level sensor switch from brake master cylinder.
  • Disc...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications
Vehicle: 2003 Chevrolet Express 2500 4.8 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Express 2500 cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2003 Chevrolet Express 2500 6.0 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • Clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

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