2003 Dodge RAM 2500 Pickup A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Dodge RAM 2500 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2003 Dodge RAM 2500 Pickup automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2003 Dodge RAM 2500 Pickup

  • 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:C
  • 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS, CC:7990, CID:488, Fuel Injection, Aspiration:488, Engine VIN:, Desg:W
  • 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:6
  • 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Trucks & Vans -> Ram Truck
Vehicle: 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Full Size Van & Ram 1500-3500 Pickup -> Component Diagnosis & Testing -> Blower Motor -> Blower Motor Relay -> Blower Motor Resistor -> Blower Motor Switch -> Blower Relay Circuit -> Compressor -> Compressor Clutch Coil -> Compressor Clutch Relay -> Compressor Clutch Relay Circuit -> Expansion Valve -> Fin Sensing Cycling Clutch Switch -> Front -> Front & Rear A/C -> Front A/C -> Full Size Vans -> Full-Size Van -> High Pressure Cutout Switch -> Low Pressure Cutout Switch -> Ram 1500-3500 Pickup -> Rear -> Refrigerant System Sight Glass -> Thermal Limiter Switch
Vehicle: 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS

Blower Motor

If blower motor does not operate, inspect for the following:

  • Blown fuse.
  • Open power circuit.
  • Open ground circuit.
  • Faulty blower relay.
  • Faulty blower resistor.
  • Faulty blower switch.
  • Faulty heater-A/C control switch.
  • Faulty blower motor.

Blower Motor Relay

  • Remove blower motor relay from Power Distribution Center (PDC).
  • Inspect continuity between terminals No. 87A and 30, and 87 and 30, Fig. . If continuity exists between terminals No. 87A and 30, but not be...

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Blower Motor, Replace -> Dakota -> Durango -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Liberty -> Rear -> Wrangler
Vehicle: 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Dakota

  • Remove heater and A/C housing as outlined under "Heater Housing, Replace."
  • Remove two heater and A/C housing cover screws and six blower motor housing cover screws.
  • Remove three screws that secure blower motor to housing, then pull blower motor out of housing and feed wire connector through grommet.
  • Remove blower wheel retainer clip and wheel.
  • Reverse procedure to install. Ensure wheel retainer clip ears are over a flat surface on motor shaft.

Durango

Front

Refer to "Dakota" for front blower motor replacement procedure.

Rear
  • Remove headliner, then disconnect B-pillar drain hoses ...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS

Passenger Cars

1990-97

It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.

  • Place ignition switch in Lock position.
  • Disconnect and isolate battery ground cable.
  • Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004

It may be required to access and rec...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

...

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