2003 Dodge RAM 2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Dodge RAM 2500 Pickup

  • 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:C
  • 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS, CC:7990, CID:488, Fuel Injection, Aspiration:488, Engine VIN:, Desg:W
  • 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:6
  • 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Defective power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round bra...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2003 Dodge RAM 2500 Pickup 5.7 V8 GAS

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Defective power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round bra...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Adjustments -> Adjustment -> Except FWD Models -> FWD Models -> Parking Brake -> Self-Adjusting Brakes -> Service Brake
Vehicle: 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Service Brake

Except FWD Models
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is required when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the aut...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2003 Dodge RAM 2500 Pickup 8.0 V10 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid,. Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding un...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to. "Power Booster Vacuum Test."
  • If ...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> Diagnosis & Testing -> 2002 -> 2003-05 -> 2006 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections
Vehicle: 2003 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

2002
[[table data]]
2003-05
[[table data]]
2006
[[table data]]

Connector Pin Identification

Refer to Figs. through for pin connector and terminal identification.

Diagnostic Tests

2002
[[table data]]
2003-05
[[table data]]
2006
[[table data]]

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Intermitte...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

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