2003 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Compressor Service -> Shaft Seal, Replace -> FS-10 -> Installation -> Removal
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

FS-10

Removal
  • Clamp compressor in suitable support, then remove clutch hub as outlined in "Clutch Hub & Pulley, Replace."
  • Remove shaft seal felt from nose of compressor.
  • Remove snap ring as follows:
    • Insert tip of snap ring remover tool No. T89P-19623-DH, or equivalent, into one eye of the snap ring, Fig. .
    • Rotate snap ring until eye is close to compressor shaft, Fig. .
    • Keeping tool shaft against side of nose opening, quickly pull upward and remove snap ring, Fig. .
  • Push shaft seal remover over compressor ...

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Windstar -> Instrument Panel, Replace
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

  • Remove steering access cover using suitable thin bladed screwdriver, then disconnect accessory and air bag module wiring.
  • Disconnect steering wheel from column shaft by turning pinion shaft 120-130 revolutions.
  • Remove steering wheel.
  • Remove passenger's air bag module electrical connector and pin-type retainer through glove compartment opening.
  • Remove mounting bolts and passenger's air bag module.
  • Remove the passenger side air bag module.
  • Disconnect antenna inline connector.
  • Remove righthand instrument panel reinforcement bolt, Fig. ...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Windstar -> Radiator, Replace
Vehicle: 2003 Ford Windstar 3.8 V6 GAS

  • Drain cooling system into suitable container.
  • Disconnect upper radiator hose, electrical connectors and harness.
  • Disconnect overflow hose.
  • Tie condenser to upper radiator support.
  • Raise and support vehicle.
  • Remove five screws and move air dam to access condenser mounting bolts.
  • Remove condenser mounting bolts.
  • Remove mounting bolt and position air conditioning muffler bracket aside.
  • Disconnect lower radiator and degas bottle supply hoses.
  • Disconnect transmission cooler tubes from transmission using fuel line disco...

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