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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting -> Bendix Diaphragm Types -> Bendix Hydro-Boost Type -> Brakes Grab -> Erratic Booster Operation, Binding, Grabbing Or Sticking -> Hard Pedal Or No Assist -> No Or Slow Release -> No Power Assist
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
Complaints about power brake operation should be handled as if two separate systems exist. Inspect for faults in the hydraulic system first. If it is satisfactory, start inspecting the power brake circuit. For a quick inspection of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position.
Another inspection begins with installation of a suitable pressure gauge in the brake hydraulic system. Take a reading with the engine Off and the power unit n...
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BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Drum Brakes -> Escort, Tracer & ZX2 -> Inspection
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
- Inspect components for damage and unusual wear. Replace as required.
- Inspect wheel cylinders. Boots which are torn, cut, or heat damaged indicate need for wheel cylinder replacement. Fluid spilling from boot center hole, or wetness around wheel cylinder ends indicates cup leakage and need for wheel cylinder replacement. A small amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- Inspect backing plate ...
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BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Inspection
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
Remove wheels and inspect brake disc, caliper and linings. Inspect wheel bearings and repack if required.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper is removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Blow out drilled passages and bores with compressed air. Inspect dust boots for punctures or tears, replace as required.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can be cleaned with crocus clo...
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BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Drum Brakes -> Escort, Tracer & ZX2 -> Brake Service -> Installation -> Removal
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
Removal
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove brake drum screws, then the brake drum.
- Remove wheel hub as outlined in "Escort, Tracer & ZX2" chassis chapter.
- Remove brake shoe retracting springs, Fig. , using screwdriver to push in and twist spring to disengage it from pin.
- Remove righthand anti-rattle spring.
- Push and turn brake shoe hold down springs, then remove them.
- Remove primary rear shoe and lining from backing plate, then the secondary shoe and lining.
Installation
- If rear shoes and linings are to be used again, inspect them to ensure they meet speci...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Hydraulic Brake System Specifications
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2003 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Precautions -> Battery Ground Cable -> System Depressurizing
Vehicle: 2003 Ford ZX2 2.0 L4 GAS
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
System Depressurizing
On models equipped with anti-lock brakes, hyd...
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