2003 GMC Sierra 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 GMC Sierra 3500

  • 2003 GMC Sierra 3500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2003 GMC Sierra 3500 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
  • 2003 GMC Sierra 3500 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2003 GMC Sierra 3500 6.6 V8 DIESEL

Delco Master Cylinder

When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 2003 GMC Sierra 3500 6.0 V8 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and four wheel disc brakes. On four wheel disc brakes, the front and rear systems are ident...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 2003 GMC Sierra 3500 6.6 V8 DIESEL

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and four wheel disc brakes. On four wheel disc brakes, the front and rear systems are ident...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2003 GMC Sierra 3500 6.6 V8 DIESEL

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2003 GMC Sierra 3500 6.0 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • Clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Troubleshooting
Vehicle: 2003 GMC Sierra 3500 6.6 V8 DIESEL

Refer to. "Troubleshooting" as ou...

CLICK HERE TO GET FULL ACCESS TO 2003 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

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