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We have info for following modifications of 2003 KIA RIO
- 2003 KIA RIO 1.6 L4 GAS, CC:1594, Fuel Injection
- 2003 KIA RIO Cinco 1.6 L4 GAS, CC:1594, Fuel Injection
- 2003 KIA RIO RX-V 1.6 L4 GAS, CC:1594, Fuel Injection
BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Drum Brakes -> Adjustments -> Brake Pedal -> Optima -> Parking Brakes -> Rio & Spectra -> Sedona
Vehicle: 2003 KIA RIO RX-V 1.6 L4 GAS
Brake Pedal
Rio & Spectra
- On Rio models, distance from top center of brake pedal to floor mat should be 6.69-6.93 inches.
- On 2003-04 Spectra models, distance from top center of brake pedal to floor mat should be 7.60-7.72 inches.
- On 2005 Spectra models, distance from top center of brake pedal to floor mat should be 7.24 inches.
- On all models, disconnect brake pedal switch electrical connector (E), Fig. .
- Loosen locknuts (B) and turn switch (A) until it does not contact pedal.
- Loosen locknuts (D) and turn rod (C) to adjust height of brake pedal.
- Tighten brake pedal switch until plunger is co...
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BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Hydraulic Brake Systems -> Component Service -> 2003-04 -> 2005 -> Amanti -> Master Cylinder -> Optima & Sportage -> Rio -> Sorento -> Spectra -> Wheel Cylinder
Vehicle: 2003 KIA RIO 1.6 L4 GAS
Master Cylinder
Amanti
- Secure master cylinder assembly in a suitable vise.
- Remove reservoir cap, Fig. , then drain brake fluid into a suitable container.
- Remove fluid level sensor.
- Separate reservoir from master cylinder. Discard seals.
- Push primary piston into cylinder bore to ease snap ring removal, then remove snap ring and piston.
- Push secondary piston into bore, then remove secondary piston stop screw.
- Place a suitable shop towel in bore to catch secondary piston.
- Remove secondary piston using compressed air through port. Do not disassemble primary and secondary piston assembly.
- Re...
CLICK HERE TO GET FULL ACCESS TO 2003 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2003 KIA RIO RX-V 1.6 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2003 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Drum Brakes -> Brake Service -> Brake Shoes, Replace -> Installation -> Optima -> Removal -> Rio -> Sedona -> Spectra
Vehicle: 2003 KIA RIO 1.6 L4 GAS
Brake Shoes, Replace
Optima
- Raise and support vehicle, then remove wheel/tire assembly.
- Remove brake drum. If drum is difficult to remove, screw in bolts to pull drum out, Fig. .
- Remove end shoe springs, cylinder and hold-down spring.
- Remove shoes and adjuster as an assembly.
- Reverse procedure to install, noting the following:
- Apply suitable grease to backing plate shoe contact surfaces.
- Install shoe hold-down pin, then assemble return spring with the strut or pushrod shortened.
- Pull parking brake lever fully upward. Repeat process several times.
Rio
- Remove brake shoe components in numbered ...
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BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Drum Brakes -> Adjustments -> Brake Pedal -> Optima -> Parking Brakes -> Rio & Spectra -> Sedona
Vehicle: 2003 KIA RIO Cinco 1.6 L4 GAS
Brake Pedal
Rio & Spectra
- On Rio models, distance from top center of brake pedal to floor mat should be 6.69-6.93 inches.
- On 2003-04 Spectra models, distance from top center of brake pedal to floor mat should be 7.60-7.72 inches.
- On 2005 Spectra models, distance from top center of brake pedal to floor mat should be 7.24 inches.
- On all models, disconnect brake pedal switch electrical connector (E), Fig. .
- Loosen locknuts (B) and turn switch (A) until it does not contact pedal.
- Loosen locknuts (D) and turn rod (C) to adjust height of brake pedal.
- Tighten brake pedal switch until plunger is co...
CLICK HERE TO GET FULL ACCESS TO 2003 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 KIA RIO cars and light trucks from 1990+.
Kia -> Power Brake Units -> Power Brake Unit Service -> Amanti, Rio, Sedona, Sorento & Spectra -> Optima & Sportage -> Replacement
Vehicle: 2003 KIA RIO RX-V 1.6 L4 GAS
Replacement
Amanti, Rio, Sedona, Sorento & Spectra
- Remove master cylinder as outlined under .
- Remove power brake unit in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Inspect all components for brake fluid leakage. Replace as required.
- Lubricate clevis pin with suitable white lithium grease.
- Tighten all bolt...
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