2003 Suzuki Vitara Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Description
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Disc Brakes -> Tightening Specifications
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

Removal

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support vehicle.
  • Mark relationship between front wheel and axle, then remove wheel and tire assembly.
  • Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
  • Remove caliper slide pins and caliper.
  • Remove shoe and lining assembl...

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Brake System Bleed -> Grand Vitara, Vitara -> Master Cylinder -> System Bleed
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.

System Bleed

Grand Vitara, Vitara

Bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .

Master Cylinder

On Grand Vitara and Vitara models, when the master cylinder hydraulic system has been opened in any way, the master cylinder must be bled before system bleeding can be done.

  • Fill master cylinder reservoir with brake fluid. Wait for at least 1 minute before proceeding...

CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

Brake Pedal Height

The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:

  • On Grand Vitara and Vitara models, 8.19-8.58 inches (208-218).

Brake Pedal Travel Inspection

  • Start engine, then depress brake pedal a few ti...

CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Vitara cars and light trucks from 1990+.

Suzuki -> Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2003 Suzuki Vitara 2.0 L4 GAS

Parking Brake

  • Parking brake lever should be adjusted as follows:
    • 5-7 notches.
  • Lever should be adjusted with 44 lbs., of pull applied, Fig. .
  • Adjust travel by loosening self locking nut, Fig. .

Service Brake

These brakes are self-adjusting, b...

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