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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Silverado 2500 HD car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Chevrolet Silverado 2500 HD
- 2004 Chevrolet Silverado 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
- 2004 Chevrolet Silverado 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
- 2004 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
- 2004 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:2
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Chevrolet Silverado 2500 HD 8.1 V8 GAS
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2004 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Master Cylinder
- On models equipped with manual brake system,disconnect master cylinder pushrod from brake pedal.
- On all models, disconnect all wire con...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Height Sensing Proportioning Valve
The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.
- Raise and support vehicle, leave wheels on and allow axle to hang freely.
- Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
- Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor, Replace
Vehicle: 2004 Chevrolet Silverado 2500 HD 8.1 V8 GAS
- Raise and support vehicle, then remove wheel and tire assemblies.
- Compress caliper pistons until they bottom in bores using suitable clamp.
- Remove calip...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
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