2004 Dodge Durango A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Durango car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Dodge Durango automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2004 Dodge Durango

  • 2004 Dodge Durango 4.7 V8 GAS, CID:285, Fuel Injection, Aspiration:285, Engine VIN:, Desg:N
  • 2004 Dodge Durango 3.7 V6 GAS, CID:226, Fuel Injection, Aspiration:226, Engine VIN:, Desg:K
  • 2004 Dodge Durango 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Mode Door Actuators, Replace -> Blend Door -> Dakota & Durango -> Defrost/Demist, Floor & Panel Door -> Floor/Defrost Doors -> Floor/Panel Door -> Full Size Pickups & Grand Cherokee -> Full Size Vans -> Heat/Defrost Door -> Heater/Defrost Door -> Liberty -> Mode Door -> Panel/Defrost Doors -> Recirc Door -> Recirculation Door -> Wrangler
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Dakota & Durango

Recirculation Door
  • Remove instrument panel as outlined under "Instrument Panel, Replace," then remove Infinity speaker system amplifier if equipped.
  • From inside vehicle disconnect two vacuum connectors from actuator, then remove two stamped nuts that secure actuator to blower motor housing cover.
  • Unhook actuator link from recirculation air door lever, then remove actuator.
  • Reverse procedure to install.
Floor/Defrost Doors
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • Disconnect two vacuum harness connectors, then the push nut retainer t...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Electronic Cycling Clutch Switch, Replace
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

  • Disconnect wire harness connector from switch near expansion valve.
  • Remove and discard fastener securing switch to outboard side of expansion valve.
  • Pull electronic cyclin...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Accumulator, Replace -> Dakota -> Full Size Pickups & Grand Cherokee -> Liberty & Wrangler
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

Liberty & Wrangler

  • Recover refrigerant as outlined under .
  • Disconnect wiring harness at low pressure cycling clutch switch and loosen screw at accumulator retaining band.
  • Disconnect suction line from accumulator, then accumulator inlet tube from evaporator. Install plugs or tape over all open refrigerant lines.
  • Remove accumulator from retaining band.
  • Reverse procedure to install.

Full Size Pickups & Grand Cherokee

  • Recover refrigerant as outlined under , then disconnect refrigerant lines from accumulator. Install a plug or tape over all open refrigerant lines.
  • Disconnect wiring harn...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Evaporator Core, Replace -> Dakota -> Durango -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Liberty -> Rear -> Wrangler
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Liberty

  • Remove heater and A/C housing as outlined under "Heater Housing, Replace."
  • Remove top housing retaining screws, then the top of heater and A/C housing.
  • Remove thermostatic switch and capillary tube.
  • Remove evaporator retaining screws, then the evaporator.
  • Separate evaporator valve from evaporator core.
  • Reverse procedure to install.

Dakota

  • Remove heater and A/C housing as outlined under "Heater Housing, Replace."
  • Remove heater and A/C housing top cover and lift core out of housing.
  • Reverse procedure to install.

Durango

Front

Refer to "Dakota" for replacement procedure.

Rear
  • Recover r...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+

Compressor Service -> Sanden SD7 & SD7H15 Compressors -> Compressor Clutch, Replace
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

The refrigerant system can remain fully charged during compressor clutch, pulley or coil replacement. Compressor clutch can be serviced in vehicle.

  • Loosen idler pulley bolt at power steering bracket, Fig. .
  • Loosen adjusting bolt, then remove serpentine drive belt.
  • Disconnect compressor clutch coil wire harness electrical connector.
  • Remove compressor to bracket mounting bolts.
  • Remove compressor from bracket, supporting within engine compartment to service clutch.
  • Install two pins of suitable spanner wrench No. C-4489, or equi...

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