2004 Dodge Durango Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Dodge Durango

  • 2004 Dodge Durango 3.7 V6 GAS, CID:226, Fuel Injection, Aspiration:226, Engine VIN:, Desg:K
  • 2004 Dodge Durango 4.7 V8 GAS, CID:285, Fuel Injection, Aspiration:285, Engine VIN:, Desg:N
  • 2004 Dodge Durango 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Anti-Lock Brakes -> Durango -> System Service -> 2002-03 -> 2004-06 -> Adjustable Pedal Switch -> Anti-Lock Brake System (ABS) Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Less Traction Control -> Manual/Base System Bleed -> Master Cylinder Bleed -> Pressure Bleed -> Rear Wheel Speed Sensor, Replace -> With Traction Control
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Manual/Base System Bleed

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repea...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

Caravan, Town & Country & Voyager

Front
Removal
  • Raise and support vehicle.
  • Remove front wheel and tire assemblies.
  • Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
  • Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
  • Pull inboard pad away from caliper piston, until springs release from piston.
Installation
  • Inspect piston seal for leaks and for ruptures in piston du...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Anti-Lock Brakes -> Durango -> Description
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Disassemble -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Caravan, Town & Country & Voyager

Refer to for caliper replacement procedures.

Disassemble
  • Remove caliper from adapter and rotor as outlined under . Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
  • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
  • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel to prevent master cy...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

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