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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Sprinter 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Dodge Sprinter 2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Cooling Fans -> Passenger Cars -> Description -> 2.0L Engine -> 2.4L Engine -> Concorde, Intrepid & 300M -> Crossfire -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Concorde, Intrepid & 300M
Radiator fan control is accomplished in two ways. A pressure transducer on the compressor discharge line sends a signal to the Powertrain Control Module (PCM) which activates the fans. The fans are also activated when the coolant temperature sensor sends a signal to the PCM. The engine controller then sends a signal to the fan relay which turns the coolant fans on.
Refer to Figs. and , for specific fan operating modes.
Sebring & Stratus Coupe
The Engine Control Module (ECM) determines required fan operation using input signals fr...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Sprinter -> Condenser, Replace
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
- Recover refrigerant as outlined under .
- Remove front grille attaching bolts, then the grille.
- Remove headlamps from their mounts.
- Remove heat shield, Fig. .
- Remove retaining clamps and rubber mounts from radiator crossmember.
- Remove radiator crossmember mounting bolts.
- Disconnect hood release cable, then remove crossmember from vehicle.
- Disconnect liquid line from...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Passenger Cars
1990-97
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground cable.
- Turn ignition switch to On position from passenger side of vehicle.
- The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground or remote cable or terminal.
- Turn ignition On from a safe position be...
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